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ENGINE Shop Rebuild Manual Download Page 84"
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LIMITED WARRANTY - FEDERAL
Kawasaki Engine Shop Rebuild Manual
deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled mainte-
nance.
As the engine owner, you should however be aware that E-Z-GO may deny warranty coverage if your engine or a
part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your engine to the nearest distributor, dealer, or service provider authorized by
E-Z-GO when a problem exists.
If you have any questions regarding your warranty rights and responsibilities, you should contact the E-Z-GO War-
ranty Department at 1-800-241-5855 for the information.
THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY
MAINTENANCE AND REPAIRS
You are responsible for the proper maintenance of the engine. You should keep all receipts and maintenance re-
cords covering the performance of regular maintenance in the event questions arise. These receipts and mainte-
nance records should be transferred to each subsequent owner of the engine. E-Z-GO reserves the right to deny
warranty coverage if the engine has not been properly maintained. Warranty claims will not be denied, however,
solely because of the lack of required maintenance or failure to keep maintenance records.
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS
MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL; HOWEVER, WARRANTY
REPAIRS MUST BE PERFORMED BY A DISTRIBUTOR, DEALER OR, SERVICE PROVIDER AUTHO-
RIZED BY E-Z-GO. THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DU-
RABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CON-
TROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
If other than the parts authorized by E-Z-GO are used for maintenance replacements or for the repair of components
affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be
equivalent to the parts authorized by E-Z-GO in their performance and durability.
HOW TO MAKE A CLAIM
All repair qualifying under this limited warranty must be performed by a distributor, dealer, or service provider autho-
rized by E-Z-GO. In the event that any emission-related part is found to be defective during the warranty period, you
shall notify E-Z-GO Warranty Department at 1-800-241-5855 and you will be advised of the appropriate warranty
service providers where the warranty repair can be performed.
Summary of Contents for 4-STROKE AIR-COOLED GASOLINE ENGINE
Page 2: ......
Page 10: ...Page viii Kawasaki Engine Shop Rebuild Manual Notes ...
Page 12: ...ENGINE TOP END DISASSEMBLY Kawasaki Engine Shop Rebuild Manual Page A ii Notes ...
Page 18: ...Page A 6 Kawasaki Engine Shop Rebuild Manual Notes ...
Page 20: ...ENGINE BOTTOM END DISASSEMBLY Page B ii Kawasaki Engine Shop Rebuild Manual Notes ...
Page 28: ...Page B 8 Kawasaki Engine Shop Rebuild Manual Notes ...
Page 30: ...ENGINE MEASUREMENTS Page C ii Kawasaki Engine Shop Rebuild Manual Notes ...
Page 37: ...ENGINE MEASUREMENTS Page C 7 Kawasaki Engine Shop Rebuild Manual ...
Page 48: ...Page C 18 Kawasaki Engine Shop Rebuild Manual Notes ...
Page 50: ...ENGINE BOTTOM END REASSEMBLY Page D ii Kawasaki Engine Shop Rebuild Manual Notes ...
Page 56: ...Page D 6 Kawasaki Engine Shop Rebuild Manual Notes ...
Page 58: ...ENGINE TOP END REASSEMBLY Page E ii Kawasaki Engine Shop Rebuild Manual Notes ...
Page 62: ...ILLUSTRATED PARTS BREAKDOWN Page Fii Kawasaki Engine Shop Rebuild Manual ...
Page 63: ...F ILLUSTRATED PARTS BREAKDOWN Page F 1 Kawasaki Engine Shop Rebuild Manual Notes ...
Page 64: ...ILLUSTRATED PARTS BREAKDOWN Page F 2 Kawasaki Engine Shop Rebuild Manual CYLINDER CRANKCASE ...
Page 66: ...ILLUSTRATED PARTS BREAKDOWN Page F 4 Kawasaki Engine Shop Rebuild Manual PISTON CRANKSHAFT ...
Page 68: ...ILLUSTRATED PARTS BREAKDOWN Page F 6 Kawasaki Engine Shop Rebuild Manual VALVE CAMSHAFT ...
Page 70: ...ILLUSTRATED PARTS BREAKDOWN Page F 8 Kawasaki Engine Shop Rebuild Manual LUBRICATION ...
Page 72: ...ILLUSTRATED PARTS BREAKDOWN Page F 10 Kawasaki Engine Shop Rebuild Manual COOLING ...
Page 74: ...ILLUSTRATED PARTS BREAKDOWN Page F 12 Kawasaki Engine Shop Rebuild Manual ELECTRICAL ...
Page 80: ...ILLUSTRATED PARTS BREAKDOWN Page F 18 Kawasaki Engine Shop Rebuild Manual Notes ...
Page 82: ...LIMITED WARRANTY Page G ii Kawasaki Engine Shop Rebuild Manual Notes ...
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