5 - 1
MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
5
TITLE
PAGE NO.
VEHICLE CLEANING AND CARE ...................................................................................................................................... 5-5
Vehicle Cleaning ......................................................................................................................................................................................... 5-5
COMMON SENSE OPERATION ......................................................................................................................................... 5-6
ENVIRONMENTAL CONCERNS......................................................................................................................................... 5-6
REPAIR ............................................................................................................................................................................... 5-7
Lifting the Vehicle........................................................................................................................................................................................ 5-7
WHEELS AND TIRES.......................................................................................................................................................... 5-8
Tire Repair .................................................................................................................................................................................................. 5-8
Wheel Installation........................................................................................................................................................................................ 5-9
LIGHT BULB REPLACEMENT ......................................................................................................................................... 5-10
FUSE REPLACEMENT ..................................................................................................................................................... 5-10
VEHICLE DISCHARGED BATTERY ................................................................................................................................. 5-10
TRANSPORTING VEHICLE .............................................................................................................................................. 5-11
Towing....................................................................................................................................................................................................... 5-11
Neutral Lock .............................................................................................................................................................................................. 5-11
Hauling ...................................................................................................................................................................................................... 5-11
SERVICE AND MAINTENANCE ....................................................................................................................................... 5-12
ROUTINE MAINTENANCE................................................................................................................................................ 5-13
Tire Inspection........................................................................................................................................................................................... 5-13
Rear Axle .................................................................................................................................................................................................. 5-13
Four Cycle Engine..................................................................................................................................................................................... 5-13
Checking the Oil Level .............................................................................................................................................................................. 5-13
Changing Oil ............................................................................................................................................................................................. 5-14
STARTER/GENERATOR BELT TENSION........................................................................................................................ 5-17
Adjusting The Belt ..................................................................................................................................................................................... 5-17
BATTERY CLEANING....................................................................................................................................................... 5-18
BRAKES............................................................................................................................................................................ 5-19
PERIODIC BRAKE TEST FOR MECHANICAL BRAKES ................................................................................................. 5-19
AIR INTAKE AND COOLING FINS ................................................................................................................................... 5-20
REAR AXLE ...................................................................................................................................................................... 5-20
Checking the Lubricant Level.................................................................................................................................................................... 5-20
AIR CLEANER INSPECTION AND REPLACEMENT ....................................................................................................... 5-21
Cleaning the Air Filter Element ................................................................................................................................................................. 5-21
Summary of Contents for 2012 EXPRESS L4
Page 1: ...622022 Owner s Guide ISSUED JULY 2011 REVISED AUGUST 2012...
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