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Engine Oil 

 

2 Cycle Engine 

Your ATV uses 2 cycle oil to lubricate the 
engine. The oil is mix with the fuel prior to 
refueling the unit. Use a synthetic 2 cycle oil 
and mix at a 50:1 ratio with the fuel.  

(About 2.5oz to a gallon) 

 
Never run the engine with straight fuel as 
sever engine damage will occur requiring 
the engine to have to be rebuilt or 
replaced. 

 

Tires and Wheels 

Tire & Wheel inspection 

It is important to inspect your tires and wheels 
for damage and wear before each riding 

session. Inspect each tire for cuts, tears and 
punctures. Inspect the wheel rim for dents 
and separation of the wheel from the tire bead. 
 
Replace any tire or wheel found to be 
damaged.  
 
Operating your ATV with damaged tires or 
wheels is dangerous. Damaged tires or 
wheels can result in a sudden loss of tire 
pressure and control which could result in 
injuries. 
 

Check your tire pressure before each riding 
session and at each refueling operation. Always 
check the pressure when the tires are cool. Use 
the tire pressure gauge that came with your ATV 
to check the tire pressure. 

Tire Pressure 

Recommended tire pressure is: 
7psi Maximum (Hot after riding) 
2psi Minimum (Cold before riding) 
 
Wheel Nut torque 24-30 N/m (18-22 lb/ft) 
 

Spark Plug 

Replace spark plug at the beginning of each 
season with a replacement plug  
NGK BPM6Y/NGK 
 
Disconnect spark plug wire. 
Clean dirt from around spark plug base with 
brush or air. 
 
Remove spark plug with spark plug wrench. 
Set the spark plug gap on the new plug to 0.023” 
Install the new by plug screwing it in finger tight 
and then use the plug wrench to screw the plug 
in another ½ turn. 
Inspect the spark plug wire for cuts, nicks or 
other damage. Replace as needed.

 

 

Air Filter 

Air Filter Maintenance 

To maintain the highest performance from your 
engine and to reduce excessive wear that could 
cause engine failure, the engine requires a 
continuous flow of clean air. Air is taken into the 
engine through an air filter to clean the air prior to 
mixing it with fuel and oil in the carburetor. 
 
During normal operation the filter accumulates 
dirt from the air and will need to be cleaned to 
maintain the proper air flow. The filter should be 
cleaned every 30 days, more often if you ride in 
a dusty or dirty environment and the element 
should be replaced every year. 
 
The air filter box is located on the left side of the 
engine.  To access the air filter you must remove 

Summary of Contents for Viper Jr. (RXL-40)

Page 1: ...E TON OWNER S MANUAL Viper Jr RXL 40...

Page 2: ...t both the operator and the adult supervisor attend an ATV safety instruction course ALWAYS Wear Protective Clothing While operating this vehicle the driver must always wear protective clothing Protec...

Page 3: ...ether Switch 8 Fuel System Fuel tank 8 Fuel valve 9 Inline Fuel Filter 9 Engine Oil 10 Tires Wheels Tire inspection 10 Tire pressure 10 Spark Plug 10 Air Filter 10 Braking Systems 11 Drive Chain 11 Th...

Page 4: ...a public road or highway the vehicle should be pushed across using extreme caution 5 This vehicle MUST NOT be operated without adult supervision and instruction 6 DO NOT operate this vehicle while un...

Page 5: ...eration Check the engine oil level in the oil tank Check fuel level and inspect for fuel leaks Remember you can ride further in 1 hour than you can walk back in 1 day 11 WARM UP your body with some ex...

Page 6: ...your vehicle in a safe place free of any ignition source 14 NEVER run the vehicle in an enclosed area The exhaust gases from the engine contain CARBON MONOXIDE which can be fatal if breathed in high...

Page 7: ...filler and vent tube 2 Fuel Valve 3 Throttle lever 4 Rear Parking brake lever 5 Engine stop switch 6 Safety Tether switch 7 Pull Starter Vehicle Identification Number VIN is located at the front of th...

Page 8: ...d with the remote switch you must press the run button in order for the unit to be restarted This action resets the remote receiver on the unit Safety Note Always test the remote switch before beginni...

Page 9: ...th a safety tether switch It is located on at the rear of the vehicle under the rear fender The switch cap must be fully engaged for the vehicle to run The cap is tied to a tether that can be worn by...

Page 10: ...to be taken to a refueling location When you have to switch to the RES position you must refuel the unit as soon as possible ALWAYS CHECK YOUR Fuel level before you start riding your ATV Remember You...

Page 11: ...d tire pressure is 7psi Maximum Hot after riding 2psi Minimum Cold before riding Wheel Nut torque 24 30 N m 18 22 lb ft Spark Plug Replace spark plug at the beginning of each season with a replacement...

Page 12: ...and tested before each riding session Rear Brake System Inspection Visually inspect the brake cable for any signs of wear kinking corrosion or other damage Test the brake by applying pressure to the b...

Page 13: ...is operated by using the right hand thumb The lever is spring loaded and will return to the idle position when you remove your thumb from the lever To accelerate the unit simply press the lever forwa...

Page 14: ...In period just as with all other internal combustion engines This period allows the engine parts to seat and wear properly without undue strain which can cause premature failure 1 For the first two w...

Page 15: ...ck with your local authorities for any regulations regarding the use of your ATV Always keep your feet on the footrests and your hands on the handle bar grips while operating your ATV Doing so will gi...

Page 16: ...ement 41 5cc Bore Stroke 40 0 33 0mm Compression 6 6 1 Power 2 2ps 7000rpm Transmission Type Single Speed Centrifugal Clutch Chassis Overall Length 1120mm 44 0 Overall Width 630mm 24 8 Overall High 72...

Page 17: ...Volume 3 5 liters 0 9 gal Type High grade synthetic 2 cycle oil Engine Oil Volume Pre Mix 50 1 Type SAE 80 90 weight Transmission Volume 70cc 2 4oz Spark Plug NGK BPM6Y NGK Nipendenso W22MP U Champio...

Page 18: ...as part of pre ride inspection Bolts Nuts Fasteners I I Inspect as part of pre ride inspection Wheels I I Inspect as part of pre ride inspection Steering system I Every 6 months Inspect as part of pr...

Page 19: ...Page 18...

Page 20: ...anty program are 1 Damage caused by accidents misuse negligence improper vehicle operation 2 Any modification or alteration to any standard specifications or equipment 3 Any repairs made by an unautho...

Page 21: ...ake a test ride to familiarize themselves with the machine and to make certain the unit is in proper operating condition The dealer is responsible for checking and performing all items on the set up a...

Page 22: ...Page 21 Owner s Notes...

Page 23: ...Page 22...

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