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11 

3. 

PowerPlex

®

 System: General 

3.1. 

PowerPlex

®

 Modules 

PowerPlex

®

 modules are the key components of a 

PowerPlex

®

 network. According to the CAN bus terminology 

they are the “nodes” of the network and form the points of switching, transmission and control. 
 

PowerPlex

®

 for DC system include high-end power semi-conductors with integral protective elements for switching 

and protection of electrical loads. The modules are free of mechanical components and thus insusceptible to wear 
and shock and vibration resistant. 
 
E-T-A offers various 

PowerPlex

®

 modules for DC 12 V and DC 24 V systems.  gives an example of the difference 

between two modules. 
 

DC Modules 

Mini Module  

MM500

 

 

 

Power Module 

CM500

 

 

Voltage ratings 

DC 12 V/24 V 

DC 12 V/24 V 

max. total current 

18 A per module 

60 A per module 

Inputs 

digital 

8, configurable 

8, configurable 

analog 

Outputs 

8 (max. 4 A, dimmable) 

4 (max. 3 A, dimmable) 
10 (max. 10 A, dimmable) 

Degree of protection 

IP22  

IP22 

Part number 

PP-M-MM500-000-0-Z-00 

PP-M-CM500-000-0-Z-00 

Table 3: Different PowerPlex® Modules 

3.2. 

PowerPlex

®

 CAN Bus 

PowerPlex

® 

network can embrace up to 30 different 

PowerPlex

® 

modules. The smallest 

PowerPlex

®

 system 

would consist of two modules communicating via the CAN bus cable (see Fig. 4). 
 
The loads controlled by the modules - in this case a light and bilge pump - are normally installed at some place in 
the  vehicle  which  may  not  be  necessarily  close  to  the  input  signal.  The  decentralised  control  structure  of 

PowerPlex

®

 

allows  monitoring  and  switching  of the  devices anywhere on the  vehicle  or  boat from  any  chosen 

installation site. 
 
A level sensor monitors the bilge and supplies the analog information on module 1. From there the information is 
transferred to module 2 via the CAN bus. As soon as the measured analog input value 

(i.e. the “pumping level”) 

has exceeded a pre-set limit value, module 2 will send a switch command to the load (i.e. the 

“bilge pump”) so as 

to switch on the pump and to reduce the water level of the bilge back to an acceptable level. The status information 
of the bilge pump will be sent back to module 1 to 

switch on the display “bilge pump running”.  

 
In addition, module 2 monitors the position of a light switch 

– ON or OFF – at one of the digital inputs and sends 

the switching signal to module 1, which switches the light ON or OFF depending on the switching status. 
 

 

Summary of Contents for PowerPIex MM500

Page 1: ...Mini Module MM500 Installation and Operating Instructions...

Page 2: ...reproduced or distributed without prior written consent of E T A GmbH Any person acting illegally with regard to this publication can be prosecuted Limitation of liability Although all provisions wer...

Page 3: ...integrate this control panel into an E T A PowerPlex system The PowerPlex keypads allow easy and intuitive operation and monitoring of the PowerPlex installations Besides this document further informa...

Page 4: ...d to operate devices systems and circuits according to the standards and rules of safety engineering Safety instructions Please follow the installation and configuration instructions given in this doc...

Page 5: ...15 4 3 Inputs outputs and interfaces 15 5 Mounting 17 5 1 Installation check list 17 5 2 Recommended installation site 17 5 3 General notes on wiring 18 5 4 Required installation dimensions mounting...

Page 6: ...ni Module 16 Table 6 Installation check list 17 Table 7 General requirement of the installation site 17 Table 8 General notes on wiring 18 Table 9 Mounting of the device 21 Table 10 Pin assignment on...

Page 7: ...ad and control unit a thing of the past The transmission of switch commands and status information is based on the peer to peer CAN bus communication A direct cable connection between the actuator e g...

Page 8: ...devices or of the entire electrical installation Thus it is ensured that everything works precisely which is reassuring as the loads often are not in plain sight E T A PowerPlex is a decentralised po...

Page 9: ...erPlex reliably and precisely connects regulates controls and monitors electrical loads switches and sensors via CAN It controls status indications operating conditions and execution of commands Perfe...

Page 10: ...with the PowerPlex configuration software and or to the USB interface of a touch panel which could be connected to the PowerPlex Terminating resistors Two 120 resistors terminate the CAN bus network o...

Page 11: ...twork can embrace up to 30 different PowerPlex modules The smallest PowerPlex system would consist of two modules communicating via the CAN bus cable see Fig 4 The loads controlled by the modules in t...

Page 12: ...much higher number of modules and their inputs and outputs which will be distributed over the entire vehicle Fig 5 shows the electrical connection of several PowerPlex modules in a serial CAN bus top...

Page 13: ...a must be made The use of CAN bus address labels helps keeping an overview for module identification above all in the event of comprehensive projects 3 4 The CAN bus address Any PowerPlex component wi...

Page 14: ...uts 8 multifunctional inputs configurable as I1 I2 I3 I4 I5 I6 I7 I8 digital input 0 6 k ON 7 k OFF masseschaltend analog inputs a voltage monitoring 0 32 V Rin 60 k resolution 10 Bit b battery monito...

Page 15: ...212 F 4 3 Inputs outputs and interfaces Fig 7 shows an overview of the terminals and interfaces of the PowerPlex Mini Module Fig 7 Pin assignment of the PowerPlex Mini Module Explanation Inputs X1 I1...

Page 16: ...A loads with max 4 A O1 O8 crimp connector 16 AWG short circuit and over current protection Current limitation and electronic safety shutdown dimming function with adjustable frequency caution ground...

Page 17: ...nstalled in an area which offers maximum benefit for the user The PowerPlex modules on the other hand should be installed close to the connected loads to reduce wiring efforts Important Leave enough s...

Page 18: ...nnected loads Item Note 1 The cables should not be kinked or bent sharply Please provide sufficient bending radii 2 Cables must be protected against damages and heat Avoid the proximity to moveable or...

Page 19: ...anning stage and ensures ease of mounting preventing a possible kinking of the cables 5 5 Dimensions and space requirements According to EMC conditions there must always be sufficient space between th...

Page 20: ...ou start installation please make sure that the installation site was selected under consideration of the product specific requirements the cable connections were identified correctly and cable laying...

Page 21: ...10 and Table 11 Please note that the mating connectors are not included in the delivery scope as standard 24 pole connection X1 interface assignment pin multi functional inputs Note Correct connection...

Page 22: ...erPlex component to ensure impeccable start up of the entire system Protection and cable cross sections Suitable elements for overcurrent protection must be used to protect the PowerPlex components Th...

Page 23: ...impedance 120 Conductor resistance 37 km max Insulation resistance 1 G km Test voltage 1 5 kV Other properties Resistance against ambient effects UV resistant weatherproof oil resistant coolant resis...

Page 24: ...Windows Windows XP processor Pentium III or higher RAM minimum 256 MBytes recommendation 512 MBytes hard disk storage unit minimum 500 MBytes screen resolution minimum 500 MBytes input device mouse or...

Page 25: ...vice must NOT be used in inflammable surroundings Warning high voltage The cover must NEVER be opened Access to the inner components is not allowed unless indicated otherwise in this manual Caution Gr...

Page 26: ...26 Notes...

Page 27: ...27 Notes...

Page 28: ...ase I_PP M MM500 E Index 1 Ausgabedatum Release Date 12 2022 Alle Rechte vorbehalten All rights reserved E T A Elektrotechnische Apparate GmbH Industriestra e 2 8 90518 Altdorf GERMANY Tel 09187 10 0...

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