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E Instruments E500, User Manual

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E Instruments E500 User Manual Download Page 67

63 

13.0  SPARE PARTS AND SERVICING 

 

 

 

13.1 Spare parts 

 

CODE 

DESCRIPTION 

AAC SE55 

O

2 

Sensor, pre-calibrated and interchangeable 

AAC SE58 

CO Sensor with NOx filter 4000ppm, pre

-calibrated and interchangeable 

 

 

13.2 Service Centers 

 

To contact the Service center : 

E Instruments 

Zone Industrielle 

- BP16 24700 Montpon 

FRANCE

 

Tel. +33(0)5 53 80 85 00 

Fax. +33(0)5 53 80 16 81

Summary of Contents for E500

Page 1: ...USER MANUAL E500 Combustion analyzer www kimo instruments com E Instruments a member of Sauermann Group...

Page 2: ......

Page 3: ...sensor automatic autozero 09 4 8 Bluetooth connection 10 4 9 IR connection 10 4 10 Available software and applications 10 5 0 COMPONENTS DESCRIPTION 11 5 1 Instrument interface 11 6 0 TECHNICAL SPECI...

Page 4: ...n Instrument On site calib 39 9 4 2 3 Menu Configuration Instrument Clock 44 9 4 2 4 Menu Configuration Instrument Bluetooth 45 9 4 3 Menu Configuration Alarm 46 9 4 4 Menu Configuration Print 47 9 4...

Page 5: ...mples 64 ANNEX B Heading of the printed report with the PC Software Easy2print 66 ANNEX C Optional Measurements list Measurement units matching abbreviations 67 ANNEX D Coefficients of the fuels and F...

Page 6: ...action To prevent any danger from personnel or other goods Violating the information in this manual may cause danger to personnel the plant or the environment and may lead to liability loss Dispose o...

Page 7: ...ue gas analysis for Small furnaces burning oil gas wood coal Low temperature and condensing boilers Gas heaters 2 3 Improper use of the product E500 should not be used As safety alarm instrument In cl...

Page 8: ...oil Generation and visualization of a QR code with the purpose of downloading the data of the acquired measures having installed the App E instruments E Instruments QR Code App which can be downloade...

Page 9: ...of the pneumatic circuit which duration depends on what has been set in the menu Configuration Analysis Autozero Exhausted cells can be easily replaced by the user without depriving himself of the in...

Page 10: ...to the instrument for acquisition and analysis with significant advantages for many applications 4 9 IR connection The E500 analyzer is internally equipped with an infrared light interface which uses...

Page 11: ...eys and main command functions KEYS FUNCTION Activates the context keys shown on the display Turns on and off the instrument If pressed briefly accesses the instrument menu If pressed for at least 2 s...

Page 12: ...ce comes with a wall charger with 5V 2A output to charge the internal batteries T1 Connector Used to connect the Tc K male connector of the gas temperature probe P pneumatic connector Negative input P...

Page 13: ...defined by the factory Self diagnosis Checks all functions and internal sensors and reports any abnormal operation Temperature measurement Input for thermocouple type K with mignon connector ASTM E 16...

Page 14: ...101 1000 ppm 1001 2000 ppm 40 sec CO2 Calculated 0 99 9 vol 0 1 vol Air temperature TcK sensor 20 0 120 0 C 0 1 C 1 C Flue gas temperature TcK sensor 20 0 800 0 C 0 1 C 1 C 1 measured value 0 100 C 1...

Page 15: ...to comply with the existing standards 7 3 Analyzer power supply The instrument contains a high capacity Li Ion rechargeablebattery The battery powers up the instrument and any other probes or remote...

Page 16: ...ay a QR code with the purpose to download the data of the acquired measures activating the interactive function Print visible on the display in the menu configuration having installed the E Instrument...

Page 17: ...17 7 5 Connection diagram AA AL05 AACTA03A AAC KP02 AA SF7 A...

Page 18: ...KEEP THE CONDENSATION TRAP ON VERTICAL POSITION DURING THE ANALYSIS A WRONG POSITIONING MAY CAUSE CONDENSATE INFILTRATIONS IN THE INSTRUMENT AND THUS DAMAGE THE SENSORS AFTER EACH ANALYSIS CHECK FOR...

Page 19: ...the positioning cone provided with the probe in this way no air is drawn from the outside during sampling The screw on the cone allows the probe to be stopped at the right measuring depth this usuall...

Page 20: ...5 06 18 10 00 WARNING Printing in progress 15 06 18 10 00 PRINT Curr analysis Copy number 1 Printer IR QR Code ON Pairing BT Print THE BLUETOOTH PRINTER AND OR THE QR CODE ARE AVAILABLE IF THE VERSION...

Page 21: ...for at least 5 10 minutes before turning it off Gas sampling probe cleaning When you finish using the sample probe clean it thoroughly as described below before returning it to itscase Disconnect the...

Page 22: ...ce the filter see figure on the side Clean all the filter parts using water only dry the components and reassemble the filter Replacing the particulate filter If the particulate filter appears black e...

Page 23: ...trument in order to perform the combustion analysis SEE CHAPTER 9 3 Diagnostic The user can verify any anomalies of the instrument SEE CHAPTER 9 4 Info service Display the info about the current condi...

Page 24: ...he instrument leaves our factory with the following pre set threshold values COmax 35 ppm Recommended exposure limit REL stipulated by the National Institute for Occupational Safety and Health NIOSH e...

Page 25: ...e pay attention to remove the gas probe from the stack Having carried out the pressure zeroing sequence insert the probe in the stack and measure the draft OK Print Print 15 06 18 10 00 DRAFT Inlet P...

Page 26: ...he clean air so that the ambient CO measurement is correct It is advisable to turn on the instrument and wait for the autozero completion outside the area where the test is being performed Print Print...

Page 27: ...mple OK Print Print 15 06 18 10 00 PRESSURE Press 0 00 h Zero Sensor Save Print KEY FUNCTION Activate the context keys shown on the display ESC Returns to the previous screen OK Perform the Zero Senso...

Page 28: ...set threshold while the Maximum alarm type will ring when the measured gas goes above the set threshold If the alarm is in Off mode it is deactivated Alarm Alarm Gas Concentration Maximum Alarm Thres...

Page 29: ...E CHAPTER 9 4 1 3 Measure units Through this submenu the user can modify the units of measurement for all the analysis parameters depending on how they are used SEE CHAPTER 9 4 1 4 Autozero In this su...

Page 30: ...Returns to the previous screen Scrolls through the pages OK Confirms the choice of fuel to be used during the analysis 15 06 18 10 00 FUEL 1 2 Natural gas Propane 2 Oil 4 Oil 6 Oil Diesel Wood Pel 8...

Page 31: ...y mode cancels the selection made otherwise re turns to the previous screen The arrows select each line displayed In edit mode it scrolls through the suggested values OK Enters the modify mode for the...

Page 32: ...erwise returns to the previous screen The arrows select each line displayed In edit mode it scrolls through the suggested values OK Enters the modify mode for the selected parameter then confirms the...

Page 33: ...rement unit can be set as m ft OK OK KEY FUNCTION ESC When pressed in modify mode cancels the selection made otherwise re turns to the previous screen The arrows select each line displayed In edit mod...

Page 34: ...aning cycle expressed in seconds OK KEY FUNCTION ESC When pressed in modify mode cancels the selection made otherwise re turns to the previous screen When in modify mode sets the desired value OK Ente...

Page 35: ...35 15 06 18 10 00 AUTOZERO Autozero 065 s Purging 0 s OK...

Page 36: ...C When pressed in modify mode cancels the selection made otherwise re turns to the previous screen INTERACTIVE OPERATION DESCRIPTION T probe Acquires the detected temperature by the Tc K probe connect...

Page 37: ...OK Enters edit mode of the selected element and then confirms the change When in modify mode sets the desired value ESC When pressed in modify mode cancels the selection made otherwise re turns to the...

Page 38: ...cess to the sensor recalibration is password protected the pass word is 1111 SEE CHAPTER 9 4 2 2 Clock This allows the current time and date to be set The user can select the date and hour format eith...

Page 39: ...rwise re turns to the previous screen The arrows select each line displayed In edit mode it scrolls through the suggested values OK Enters the modify mode for the selected parameter then confirms the...

Page 40: ...ON SITE CALIB 0000 Returns to the previous screen When in modify mode cancels the modification just made Once password is entered gives access to the On site calibration menu Selects line in modificat...

Page 41: ...2 Once autozero is completed press the button and select the menu Instrument on site calib Insert password WARNING Make sure autozero is execute in clean air and terminates correctly Do not connect th...

Page 42: ...gas Measurements the concentration of the applied gas Is Is current from the sensor Ia Ia current from the sensor 4 In the following is described in detail a recalibration example for CO sensor CHOOS...

Page 43: ...43 0 5 l m...

Page 44: ...15 06 18 10 00 ON SITE CALIB Calibrate Status El time App gas 100 0 p Meas gas 100 0 p Is 2 22 Ia 0 17 15 06 18 10 00 ON SITE CALIB Calibrate Status active El time App gas 100 0 p Meas gas 100 0 p Is...

Page 45: ...The user didn t allow for the stabilization time to properly elapse The sensor could be damaged or exhausted and must therefore be replaced In the following are listed the suggested stabilization tim...

Page 46: ...format 24h or 12h KEY FUNCTION ESC When pressed in modify mode cancels the selection made otherwise returns to the previous screen Selects line in modification sets the value or the desired mode OK En...

Page 47: ...etooth status On or Off Device ID Device MAC address KEY FUNCTION Activate the context keys shown on the display ESC Goes back to the previous screen INTERACTIVE OPERATIONS DESCRIPTION Off Turns off B...

Page 48: ...FUNCTION OK Enters the modify mode for the selected parameter then confirms the modification Selects line in setting mode sets the value or the desired mode ESC When pressed in modify mode cancels the...

Page 49: ...QR code QR code generation if the instrument version foresees it ON pushing the button related to the interactive function Print the instrument generates a QR code which can be read with the E Instrum...

Page 50: ...ctive function Restart OK Start OK B 15 06 18 10 00 B 15 06 18 10 00 PAIRING BT PAIRING BT Pairing in progress Pairing complete B 15 06 18 10 00 In this case repeat the Pairing procedure PAIRING BT Pa...

Page 51: ...urns to the previous screen FUNCTION KEY 15 06 18 10 00 LANGUAGE 1 2 Italiano English P Espa ol Fran ais Hrvatski Deutsch 15 06 18 10 00 LANGUAGE 2 2 Polski 15 06 18 10 00 LANGUAGE 1 2 Italiano Englis...

Page 52: ...Y FUNCTION ESC Exits the current screen without resetting OK Starts the factory data reset phase OK 15 06 18 10 00 RESET Clear memory data and restore factory setting Push OK to continue 15 06 18 10 0...

Page 53: ...orm a quick diagnosis in case of malfunction SEE CHAPTER 9 5 1 Gas probe Tests the tightness of the gas probe pneumatic path SEE CHAPTER 9 5 2 Hardware If a malfunction happens before contacting the C...

Page 54: ...in the wrong position err cal Calibration error sensor not calibrated err curr Currents outside the range err cfg Do not use this sensor as it has not been accepted on the screen types of sensors Sens...

Page 55: ...trap and check that the test cap is correctly inserted on the tip of the probe WARNING a damaged probe tip may impair the test Error It is not possible to perform the test because the sensor is not ca...

Page 56: ...FUNCTION ESC Returns to the previous screen Selects the available parameters OK Enters in the selected parameter 11 12 17 10 00 HARDWARE Memories OK Calibration OK Voltages ADC channels 11 12 17 10 00...

Page 57: ...struments Tel 33 0 5 53 80 85 00 Fax 33 0 5 53 80 16 81 www e inst com 09 05 19 10 00 Info ser Model S N FW rev FW P N HW rev Boot rev Boot P N Rev 9999 9 99 1 00 1379M Toggle view between next or pre...

Page 58: ...stics diminish as the reagents are consumed and when these have been used up completely the sensor must be replaced The sensors must be recalibrated on a regular basis to assure measuring accuracy rec...

Page 59: ...air to the sample probe hose to eliminate any condensate that may have formed Do not clean the instrument with abrasive cleaners thinners or other similar detergents 11 2 Preventive maintenance At le...

Page 60: ...e appropriate PC software downloadable from the website www e inst com Once inserted the new ID code in the instrument unscrew the four fixing screws of the instrument base then slide the base of the...

Page 61: ...61...

Page 62: ...works correctly through the menu Sensor Troubleshooting It is normal if a newly installed sensor gives a current error it is necessary to wait some time so that the sensor polarization can settle The...

Page 63: ...Follow these instructions to replace the battery pack Remove the base of the instrument Extract the battery pack Remove the battery pack connector and replace the pack with a new one following the re...

Page 64: ...64 ONCE THE BATTERY IS REPLACED IT IS NECESSARY TO RESET DATE AND TIME THROUGH THE PARAMETER CLOCK SEE CHAPTER 9 4 2 3 Battery pack connector...

Page 65: ...tage values in Menu Diagnostic Hardware Voltages If VBAT 3000mV the battery needs to be changed If VIN 4700mV the output voltage of the battery charger is not sufficient to recharge the instrument bat...

Page 66: ...a Sample flow is obstructed Check that the water filter is clean and that it is not completely soaked Also check that the hose connected to the probe is not crushed b Sample intake flow is obstructed...

Page 67: ...O2 Sensor pre calibrated and interchangeable AAC SE58 CO Sensor with NOx filter 4000ppm pre calibrated and interchangeable 13 2 Service Centers To contact the Service center E Instruments Zone Industr...

Page 68: ...setting is useful if it s needed to import the csv file in an electronic sheet such as Excel or Google Drive Visualize the version of the APP and E Instruments contacts Print SCAN THE QR CODE USING TH...

Page 69: ...l file E500 Serial num 1100 Date 22 12 2017 Time 12 00 Fuel Natural Gas Altitude 0 000000m RH air 50 O2 15 7 CO 23ppm CO2 2 9 T flue 100 6 C T air 27 0 C s 90 0 NO 0 000mV CO SEN 258 270mV O2 1 131 86...

Page 70: ...taining the content of the zip file exe extension and start the executable 4 Details about the usage 5 By pressing the SAVE button the analyzer will store the inserted data and can be switched off and...

Page 71: ...of the fuel and cannot exceed 100 The sensible efficiency value is to be compared against minimum efficiency stated for the heating system performances s Es HHV Sensible efficiency in relation to the...

Page 72: ...re of nitrogen oxides quantity referring to O2 the measurement unit can be set in the special menu NOx rif O2 ppm Measure of nitrogen oxides quantity referring to O2 the measurement unit can not be se...

Page 73: ...s Oxygen and therefore maximum A1 B Also please have a look at the Siegert formulas from the European standard EN50379 1 in the following A1 is the parameter in the Siegert Formula when the O2 measure...

Page 74: ...es that the following products E500 is in conformity with the essential requirements of directives 2014 30 UE and 2014 35 CE The instrument is in conformity with the requirements of the European stand...

Page 75: ...NT_EN_E500 _ 03 09 19 We reserve the right to modify the characteristics of our products without prior notice...

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