E-Clear MK7/CF1-1000 User Manual Download Page 2

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CONTENTS

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Section 1: General Information ....................................................................................

1.1.

Safety .......................................................................................................................... 3

1.2.

Product Overview ......................................................................................................... 3

1.3.

Model Description ......................................................................................................... 3

Section 2: Specifications ............................................................................................. 3

2.1.

Electronic Box .............................................................................................................. 3

2.2.

Electrode Chamber (inline and assembly versions) .......................................................... 3

2.3.

Ultraviolet Chamber ...................................................................................................... 3

Section 3: Installation ................................................................................................. 4

3.1

Unpacking -

What's in the box ....................................................................................... 4

3.2

Switches Orientation .................................................................................................. 5-6

3.3

Connections ................................................................................................................. 6

3.3.1.

Electrodes connections ................................................................................................. 6

3.3.2.

Large Box and assembly ............................................................................................... 7

3.3.3.

UV connections ............................................................................................................ 7

3.3.4.

e-Clear water purification systems technical specifications ............................................... 8

3.3.4.1.

General specifications ................................................................................................... 8

3.3.4.2.

Specifications per model .......................................................................................... 9-11

Section 4: System Start-up ....................................................................................... 11

4.1

Controls Orientation ................................................................................................... 11

4.2

Controls Description ................................................................................................... 11

4.3

Large Box Control Orientation ..................................................................................... 12

4.4

Water Preparation -

IMPORTANT

............................................................................. 12

4.4.1.

Calcium ..................................................................................................................... 12

4.4.2.

pH ............................................................................................................................. 12

4.4.3.

Copper residual ..................................................................................................... 12-13

4.4.4.

Filtration ............................................................................................................... 13-14

Section 5: Standard Operation .................................................................................. 14

5.1

Oxidation (black electrodes, white cable, 2 pin) ............................................................ 14

5.2

Ionization (pink electrodes, black cable, 3 pin) ............................................................. 14

5.3

Ultraviolet .................................................................................................................. 14

Section 6: Maintenance ............................................................................................. 14

6.1

General maintenance ................................................................................................... 14

6.2

Electrode cleaning .................................................................................................. 14-15

6.3

Electrode replacement ................................................................................................. 15

6.4

UV lamp replacement ................................................................................................... 15

6.5

Repair/ Spares service ................................................................................................. 16

Section 7: Certification and Limited Warranty .......................................................... 17

7.1

Patent ....................................................................................................................... 17

7.2

Limited Warranty ........................................................................................................ 17

Section 8: Installation and Maintenance guide for eClear pools .............................. 18

8.1.

Installation Guide ....................................................................................................... 19

8.1.1.

Physical Installation .................................................................................................... 20

8.1.2.

Water Balancing ......................................................................................................... 21

Summary of Contents for MK7/CF1-1000

Page 1: ...ls up to 75m3 MK7 CF1 150 MK7 CF1 150UV Pools up to 150m3 MK7 CF1 250 MK7 CF1 250UV Pools up to 250m3 MK7 CF1 500 MK7 CF1 500UV Pools up to 500m3 MK7 CF1 750 MK7 CF1 750UV Pools up to 750m3 MK7 CF1 1000 MK7 CF1 1000UV Pools up to 1000m3 On Request Pools up to 10 000m3 ...

Page 2: ...pecifications per model 9 11 Section 4 System Start up 11 4 1 Controls Orientation 11 4 2 Controls Description 11 4 3 Large Box Control Orientation 12 4 4 Water Preparation IMPORTANT 12 4 4 1 Calcium 12 4 4 2 pH 12 4 4 3 Copper residual 12 13 4 4 4 Filtration 13 14 Section 5 Standard Operation 14 5 1 Oxidation black electrodes white cable 2 pin 14 5 2 Ionization pink electrodes black cable 3 pin 1...

Page 3: ...3 Eco fusion whole house drinking water systems Images System Components 58 11 3 1 Eco fusion drinking water systems Technical specifications 59 11 3 2 System Components 59 11 3 2 1 20ꞋꞋ Big Blue high flow filter housing 59 60 11 3 2 2 Melt blown 5 Micron pre filter 60 11 3 2 3 20ꞋꞋ Big Blue carbon block filters 61 11 3 3 KDF Filters 62 63 11 3 3 1 KDF 55 64 11 3 3 2 KDF 85 64 11 3 4 Siliphos filt...

Page 4: ...eaning swimming pool water Ensuring 100 chlorine free bacteria free algae free and salt free crystal clear water 1 3 Model Description MK7 CF1 75 MK7 CF1 75UV Pools up to 75m3 MK7 CF1 150 MK7 CF1 150UV Pools up to 150m3 MK7 CF1 250 MK7 CF1 250UV Pools up to 250m3 MK7 CF1 500 MK7 CF1 500UV Pools up to 500m3 MK7 CF1 750 MK7 CF1 750UV Pools up to 750m3 MK7 CF1 1000 MK7 CF1 1000UV Pools up to 1000m3 O...

Page 5: ...4 SECTION 3 INSTALLATION _________________________________________________ 3 1 Unpacking What s in the box ...

Page 6: ...utlets in wet or potentially wet locations must always be provided with a ground fault circuit interrupting circuit breaker GFCI GFI 3 2 Switches Orientation Mains ON OFF bottom of box Side of box Power Cable Mains ON OFF ...

Page 7: ...6 UV ON OFF OxidationON OFF IonizationON OFF ...

Page 8: ...7 3 3 Connections 3 3 1 Electrodes connections UV ON OFF Switch ...

Page 9: ...8 3 3 2 Large Box and Assembly 3 3 3 UV Connections 4 pin connectorat bottom ofEbox pre connected UV Chamber withEboxmounted ...

Page 10: ...aterial Base material Titanium Coating material Proprietary coating Patented Technology 2003 02934 Surface area 138600mm2 1386cm2 0 139m2 Current draw 2 2 Amps 9 Volts Chemical Production Hydroxyl ions OH Atomic Oxygen O1 Oxygen O2 Hydrogen peroxide H2O2 90mm Copper plate Length 120mmX75mmX40mm Weight 850g Lug size M6 Material Cu Characteristics Biostatic Antimicrobial Function Release of copper i...

Page 11: ...low rate 90ℓ min 0 5 m sec MK 150 Size Inline chamber 90mm straight 470mm x 130mm Electronic box 300mm x 180mm x 150mm Weight Inline chamber 4 5 kg Electronic box 2 7 kg Electrical 5v 40w 2 5A 12hrs 0 3kWh day Flow rate 300ℓ min 1 m sec MK 150UV Size Inline chamber 90mm straight 470mm x 130mm UV chamber E box 360mm x 980mm Weight Inline chamber 4 5kg UV Chamber E box 16kg Electrical 230v 150w 2 5A...

Page 12: ...hamber 8 x 470mm x 130mm 2 x UV chamber and 2 x E box 2 x 1020mm x 500mm x 400mm Weight Inline chambers 27kg 2 x UV chamber and 2 x E box 2 x 23kg Electrical 230v 720w 20A 12hrs 8kWh day Chambers 8x470mm x130m Flow rate 3600ℓ min 4 m sec MK 750 Size Inline chambers 12 x 470mm x 130mm Weight Inline chambers 40 5kg E box 3x6kg Electrical 5v 480w 30A 12hrs 3 6kWh day Flow rate 5200ℓ min 6 m sec MK 75...

Page 13: ...RT UP _________________________________________________ 4 1 Controls Orientation 1 Oxygen Power Indicator 2 Ionization Power Indicator 3 UV on off Switch 4 Oxygen Dosing Dial 5 Ionic Dosing Dial 6 Ionic Program Dial 7 Quick Setup Instructions 8 Ionic Dosing Indicator 9 Oxygen Dosing Indicator 4 2 Controls Description 1 Oxygen and ionization dosing meter 2 High low output switch 3 Increase decrease...

Page 14: ...ge of 6 8 7 2 If the pool water s pH is allowed to rise above 7 3 for longer than 48 hours the water may turn green A pH range of 6 8 7 2 must be maintained if the pool water is to clean and clear pH may need to be adjusted as often as every second day or as little as once a week This is dependent on individual swimming pool conditions e g Amount of sun leaves or people entering the pool E clear a...

Page 15: ...ay be tested CAUTION A false copper reading will occur if the pH is out of the range of 6 8 7 2 CAUTION during initial start up it is necessary to circulate the pool water 24 hours a day Thereafter adjust the pool s timer to run according to times detailed on face of e clear electronic box See below filtration times Switch e clear unit on If copper residual is 0 5ppm or higher switch off ionizatio...

Page 16: ... of time the ionization plates are to be on This is done by regularly testing the copper and maintaining the 0 5ppm residual by manually switching the copper on or off at the side of the electronic box This also switches silver on or off Eventually an equilibrium will be reached For example it might be necessary to run the ionization every 4 days out of 7 to maintain the copper residual at 0 5ppm ...

Page 17: ...ool pump and e clear system Undo nuts at plates to remove electrode cables Unscrew unions at each end of copper chamber Remove copper silver chamber Undo holding nuts these may be re used if o rings intact Slide out old copper plates slide in new copper plates so that the plate lug sits over the hole in the PVC Screw in bolts tightly Same process with silver Replace chamber and tighten unions If l...

Page 18: ...echnologies South Africa Phone Jason 27 76 611 7803 Office 27 21 854 6356 Fax 27 21 854 6117 Email jason eclearsa com Mail PO Box 2308 Somerset West 7129 South Africa Download our new E clear App to your smartphone tablet Available on the Available on the Android App Store App Store ...

Page 19: ...civil strife or acts of any governmental jurisdiction Damage caused by misuse neglect accident or improper application or installation Damage caused by any repair or attempted repair not authorized by eClear Technologies Any product not used in accordance with the instructions furnished by eClear Freight charges to return merchandise to eClear Freight charges on expedited or express shipment or wa...

Page 20: ...18 SECTION 8 _________________________________________________ INSTALLATION AND MAINTANCE GUIDE FOR E CLEAR POOLS ...

Page 21: ...19 8 1 INSTALLATION GUIDE ...

Page 22: ...al installation drawings guidelines Step 7 The entire pool volume should flow through the pool filters every 4 hours according to international DIN standard Step 8 e Clear s natural oxygen process requires good water movement in your pool with no dead spots and deep glass media filter beds We HIGHLY recommend only using recycled glass filter media or consol glass media not Silica course glass medi...

Page 23: ... it should take a week or two for the copper residual to rise to the required effectivity level of 0 5ppm and the silver residual to rise to 50ppb To speed up the process we recommend running your pool pump and e Clear 24 hours a day During this time it may be necessary to shock the water to kill algae and maintain water quality Use hydrogen peroxide or chlorine Step 14 Phosphates are food for alg...

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Page 25: ... 1 1 1 kw pool pump 1 5 hp 2m head 30m3 h 6m head 26m3 h 12m head 18m3 h 2 5 bag glass media filter 3 Recycled glass media 75 fine and 25 coarse 4 Suction 63mm Return 2 x 50mm or 2 x 63mm 5 4 hour total water volume through filter and total volume twice through the filter every 24 hours 75m3 120m3 Pool volume 1 1 5 kw 2hp Pool pump 2m head 40m3 h 6m head 32m3 h 12m head 20m3 h 2 7 bag glass media ...

Page 26: ...23 8 1 4 TECHNICAL INSTALLATION GUIDELIES FOR e CLEAR WATER SANITIZERS ...

Page 27: ...24 TECHNICAL INSTALLATION DRAWINGS ...

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Page 40: ...37 8 2 MAINTENANCE GUIDE ...

Page 41: ...nization on the e Clear control box The copper MUST be checked and adjusted weekly 7 Visually check your unit s milliamp reading Blue number should be between 1 60 and 2 25 Red reading 200 350 8 Visually check oxygen and copper plates for dirt build up and check copper plates thickness Once they reach under 4mm thick they should be replaced 8 2 2 Annual Maintenance 1 Check calcium level of pool wa...

Page 42: ...ter installation for calcium Too little calcium will prevent proper operation of the e Clear system Low calcium hardness can promote pool corrosion High calcium can cause the water to appear cloudy PHOSPHATES Phosphates are food for algae If you have an algae problem and your copper residual is at 0 5ppm then you may have a phosphate problem Phosphates are added by leaves grass and other organic m...

Page 43: ...r 50 000L 4 bag filter 0 75kw pump Pools between 50 000 to 100 000L 5 bag filter 1 1kw pump Pools from 100 000L to 150 000L 7 bag filter 1 5 kW pump The entire pool water volume should flow through the filter within 4 hours CLOUDY WATER Upon installation the e Clear system will descale previous build ups of calcium from your pipes filter heater and other pool equipment This may cause your water to...

Page 44: ...and for 10 min Add water with e Clear system off Never add chlorine to the pool while the e Clear system is powered it will cause an electrical surge and damage your plates 8 2 6 What can I add to my e Clear pool DO NOT ADD Chlorine can damage the plates and you Salt Zeolite glass media Any metal based algaecide Hardly ever soda bicarbonate except at start up Soda ash Alkalinity up products Copper...

Page 45: ...42 PROBLEM SOLVING GUIDE SECTION 9 _____________________________________________________ ...

Page 46: ...oo low 60ppm below SOLUTION Add baking soda soda bicarb 500g every 4 days until 80ppm 120ppm A 2 2 HIGH pH CAUSE Above 7 4 SOLUTION Add HYDROCHLRIC MURIATIC ACID or SODIUM BISULPHATE A 2 3 DIRT IN POOL CAUSE Raises pH increase algae growth reduce oxidation reduction potential ORP SOLUTION Clean pool Brush walls vacuum bottom net out leaves backwash rinse filter A 2 4 UV LAMPS OLD CAUSE Waterborne ...

Page 47: ... pool volume turnover is less than every 4 hours perhaps due to roof heating panels SOLUTION Install larger pump filter to filter total volume every 4 hours taking into account roof heating panels A 2 5 LOW OXIDATION CAUSE Suspended algae pollutants not being oxidized and feeding algae phosphate SOLUTION Shock pool using chlorine H2O2 and increase hours the eClear runs per day Check calcium hardne...

Page 48: ...LE CAUSE Over oxidation stains SOLUTION Run eClear fewer hours per day Do not add other oxidizers chlorine bromine peroxide directly onto walls B 2 2 BLACK STAINS CAUSE Not a stain but algae SOLUTION Make sure copper residual is 0 5ppm Add algaecide Brush walls immediately B 2 3 GREEN BLUE SATINS CAUSE Very high copper residual and or high pH has caused copper ions to fall out of suspension and ad...

Page 49: ...nctions SOLUTION Clean plates by immersing in acid solution until clean 1 part acid to 10 part water Needs regular maintenance C 3 LOW MILLIAMP READOUT DIRTY PLATES Clean plates by immersing in acid solution until clean 1 Acid to 10 pools water Needs regular maintenance LOW CONDUCTIVITY Add calcium to raise hardness to 200ppm COPPER PLATES TOO THIN If less than 3mm thick REPLACE C 4 BURNING EYES C...

Page 50: ...D Lowers pH CALCIUM CHLORIDE FLAKES ONLY To raise conductivity and thereby increase eClear milliamp reading PHOSPHATE REMOVER As per instructions HYDROGEN PEROXIDE As per instructions CHLORINE Mix thoroughly and pour into weir Switch eClear OFF when adding GLASS MEDIA More efficient than sand Filters out smaller particles than sand SODA BICARBONATE Add NO MORE than 1kg per day to raise alkalinity ...

Page 51: ...48 SECTION 10 _____________________________________________________ SPARE PARTS ...

Page 52: ...UNIT LIFE SPAN 8 90mm IONIZATION ELECTRODES 1 3 YEARS MK 750 QUANTITY UNIT LIFE SPAN 12 90mm IONIZATION ELECTRODES 1 3 YEARS MK 1000 QUANTITY UNIT LIFE SPAN 16 90mm IONIZATION ELECTRODES 1 3 YEARS ULTRAVIOLET REACTION CHAMBERS SINGLE UV QUANTITY UNIT LIFE SPAN 1 55 WATT UVC HIGH SPECTROTHERM LAMP 10 000 HOURS TWIN UV QUANTITY UNIT LIFE SPAN 2 55 WATT UVC HIGH SPECTROTHERM LAMP 10 000 HOURS QUAD UV...

Page 53: ...V QUANTI TY UNIT LIFE SPAN 4 90mm IONINIZATION ELECTRODES 1 3 YEARS 4 55 WATT UVC HIGH SPECTROTHERM LAMP 10 000 HOURS MK 500UV QUANTIT Y UNIT LIFE SPAN 8 90mm IONIZATION ELECTRODES 1 3 YEARS 8 55 WATT UVC HIGH SPECTROTHERM LAMP 10 000 HOURS MK 750UV QUANTITY UNIT LIFE SPAN 12 90mm IONIZATION ELECTRODES 1 3 YEARS 12 55 WATT UVC HIGH SPECTROTHERM LAMP 10 000 HOURS MK 1000UV QUANTITY UNIT LIFE SPAN 1...

Page 54: ...51 SECTION 11 _____________________________________________________ ...

Page 55: ...r per year About half of a large families annual consumption 250 000l Besides saving money when the water goes off in your neighbourhood you can have uninterrupted full pressure drinking water at every tap in your home You won t even know the municipal water is switched off The eClear eco fusion rainwater harvesting system incorporates everything necessary as a kit to fully harvest all the rainwat...

Page 56: ...53 ECO FUSION ONE TAP DRINKING WATER SYSTEM ...

Page 57: ... including high flow and heavy sediment applications The extra large housing allows for greater cartridge capacity reducing the number of vessels required for high flow rate applications Sumps are constructed of durable reinforced polypropylene and is available in 20ꞋꞋ lengths The high flow polypropylene HFPP cap is available with 3 4ꞋꞋ 1ꞋꞋ on 1 ꞋꞋ NPT inlet and outlet ports The 1 ꞋꞋinternal port ...

Page 58: ...hows advantages on the gradient of rating providing more micron rating rates and a cartridge that is stronger than the general melt blown filters This makes micron rating more accurate SPECIFICATIONS DIMENTIONS MATERIAL OF CONSTRUCTION PERFORMANCE Outside Diameter 4 5ꞋꞋ 115mm Inner Diameter 1 2ꞋꞋ 30mm Length 10ꞋꞋ 254mm Filter Media Polypropylene PP End Caps Polypropylene PP Cores Polypropylene PP ...

Page 59: ...L Mini lamps offer almost constant UV output over their complete lifetime for maximum security of disinfection and high system efficacy PRODUCT DATA GENERAL INFORMATION Cap Base 4PINSSINGLEENDED 4 Pins Singe Ended Bulb ShapeT5 T5 Main ApplicationDisinfection Useful Life Nom 900 h System Descriptionna LIGHT TECHNICAL Color Code Not Specified Color Designation Not Specified Lumen Depreciation at 15 ...

Page 60: ...57 ECO FUSION WHOLE HOUSE DRINKING WATER SYSTEMS ...

Page 61: ...58 C B 11 3 ECO FUSION WHOLE HOUSE DRINKING WATER SYSTEMS A ...

Page 62: ...fe and Electrodes Fully Programmable for High Demand Water Usage FLOW RATE Approx 4000 litters per Hour ELECTRICAL 1 Amp Draw 230 240volts 50HZ 1 Amp 2 Volts 220 240V Single Phase Operation INSTALLATION SIZE WEIGHT 1 6Metres x 1Metre 37kgs Total Volume When Packed 150cm x 70cm x 60cm 11 3 2 SYSTEM COMPONENTS 11 3 2 1 20ꞋꞋ BIG BLUE HIGH FLOW FILTER HOUSING Large capacity housing suitable for high f...

Page 63: ... High Performance and absolutely depth Melt Blown Filter The HAD Series High Performance and Absolutely Depth Filter is manufactured using no glue this product shows advantages on the gradient of rating providing more micron rating rates and a cartridge that is stronger than the general melt blown filters This makes micron rating more accurate SPECIFICATIONS DIMENTIONS MATERIAL OF CONSTRUCTION PER...

Page 64: ... behind This filter is also great for filtering organic matter effectively SPECIFICATIONS DIMENTIONS MATERIAL OF CONSTRUCTION PERFORMANCE Outside Diameter 4 5ꞋꞋ 115mm Inner Diameter 1 2ꞋꞋ 30mm Length 20ꞋꞋ 508mm Filter Media Acid washed bituminous GAC water washed coconut shell GAC End Caps Material Polypropylene Gasket Silicone EPDM NBR Netting Polypropylene Removal Rating 5µm Max Differential Pre...

Page 65: ...ecyclable costly disposal requirements are eliminated What s more KDF process media are safer for the environment KDF process media are high purity copper zinc formulations that reduce contaminants in water using an oxidant reduction redox reaction In other words KDF media exchange electrons with contaminants changing them into harmless components For example chlorine is changed into soluble solub...

Page 66: ...ange 0 149mm 2 00mm Apparent destiny 2 2 2 9 g cc 171 lbs cu ft Turbidity 20 ntu Skid 48 1 3 cu ft drums 2 736 lbs Odor and taste None Recommended Operating Conditions use 3 cycle valve Service flow 15 gpm sq ft Backwash for 10 min 30 gpm sq ft Purge rinse for 30 min Maximum Bed expansion backwash 10 15 Free board 20 Minimum bed depth 6ꞋꞋ dia 10 inch pH range drinking water 6 5 8 5 NSF Internation...

Page 67: ... They are also used for controlling scale bacteria and algae Iron removal Iron Fe 2 or ferrous iron in groundwater can impart objectionable taste and colour to potable water and can severely stain household fixtures KDF process media remove iron from water either alone or in combination with other treatment technologies used at the point of entry One third as much KDF 85 medium provides three time...

Page 68: ...es the phenomenon that very low concentrations of polyphosphates are sufficient to inhibit the disposition of scale onto metallic surfaces Because of its phosphate and silicate content SILIPHOS also inhibits corrosion by forming a thin protective layer on the metal surface A SILIPHOS concentration of 2 3 ppm is sufficient to achieve both of these effects SILIPHOS will also slowly remove existing s...

Page 69: ...p BaseG13 Medium Bi Pin Fluorescent Main ApplicationDisinfection Useful Life Nom 9000 h System DescriptionHigh output HO LIGHT TECHNICAL Color Designation Not specified Lumen Depreciation at10 useful Lifetime OPERATING AND ELECTRICAL Power Rated 54 W Nom Lamp Current Nom 0 77 A Voltage Nom 86 V APPROVAL AND APPLICATION Mercury Hg 1 0 mg Content Nom UV UV C Radiation17 5 W PRODUCT DATA Full product...

Page 70: ...67 SCIENCE EXPLANTION 11 3 6 e CLEARTM HIGH OUTPUT OXYGEN COPPER IONIZATION CHAMBER ...

Page 71: ...68 E CLEAR ECO FUSIONTM RAINWATER HARVESTING KIT ...

Page 72: ...69 11 4 E CLEAR ECO FUSIONTM RAINWATER HARVESTING KIT ...

Page 73: ...5 DAVEY RAINBANK TORRIUM SENSOR VALVE Torrium2 controlled HM Series provides a constant flow water supply system with an all stainless steel pump unit The Torrium2 is adaptive eliminating cycling provides loss of prime protection and over temperature cut out 11 4 6 3 BAG GLASS MEDIA FILTER With recycled glass media super fine grit to remove suspended matter more efficiently 11 4 7 0 75KW POOL PUMP...

Page 74: ...71 11 4 9 ADDITIONAL DAVEY 0 75KW SUBMERSIBLE PUMP 11 4 10 e CLEARTM HIGH OUTPUT OXYGEN COPPER IONIZATION CHAMBER ...

Page 75: ...For pricing information please contact eClear Technologies Office 27 21 854 6356 Jason 27 76 611 7803 Fax 27 21 854 6117 jason eclearsa com dave eclearsa com www eclearsa com www eclear water com ...

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