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E.C.A. Proteus Plus, Installatio And User'S Operating Instructions, Page: 3 / 33

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E.C.A. Proteus Plus Installatio And User'S Operating Instructions Download Page 3

PREFACE

 

Proteus  Plus  23,3  kW  room  sealed  fan  assisted  gas  combination  boilers  have  been  designed  for 
providing  efficient, safe and  comfortable central heating  (CH) and domestic hot  water (DHW). The 
boilers are supplied for use with either natural gas or LPG. 

This  manual  contains  installation  and  user’s  operating  instructions.  The  detailed  information  about 
technical data, selection of the boiler location, fitting the connections (water systems, gas supply, flue 
connection  and  electricity supply),  gas  type  conversion,  maintenance  and  fault  &  failure  finding  are 
placed  in  your  manual.  Please  read  the  instructions  carefully  for  operating  the  boiler  a  long  time 
period and to maximize benefit from the boiler specifications. 

Please keep all your documents safe. 

GUARANTEE & SERVICE

 

  The  appliance has guarantee period against  faulty workmanship or  material in  condition that  the 

instructions  and  precautions  in  this  manual  must  be  obeyed.  The  service  operations  and  general 
maintenance must be carried out only by qualified person. 

 The warranty certificate must be registered by Service in the installation day. 

  Your  appliance  need  not  any  repairs  if  operated  according  to  this  manual.  For  assistance 

additional information, consult qualified person, installer or gas supplier. 

or 

SYMBOLS’ DEFINITIONS

 

The symbols have been placed on particular points to make some instructions more noticeable. The 
symbols’ definitions are described as follows: 



- 

CAUTION: Property damage and/or non-severe injury can happen.

 



- 

WARNING: Severe injury or death can happen.

 



: The important explanations to be considered by users.

 



: The situations that can only be interfered by qualified person.

 

2 

 

 

 

 

Summary of Contents for Proteus Plus

Page 1: ...PLUS 23 3 kW Room Sealed Fan Assisted Gas Combination Boiler monothermic type INSTALLATION AND USER S OPERATING INSTRUCTIONS ...

Page 2: ...ion Of The Boiler Location Mounting The Boiler CONNECTIONS Flue Connection Gas Supply Water Systems Electricity Supply BOILER START UP Final Checks And Operations Before Boiler Start up Control Panel Operating The Boiler Timer GAS TYPE CONVERSION Gas Pressure Adjustments Replacement Of The Burner Injectors Jumper Adjusment FAULT FAILURE FINDING MAINTENANCE STANDARDS AND REGULATIONS APPENDIX 2 ...

Page 3: ...keep all your documents safe GUARANTEE SERVICE The appliance has guarantee period against faulty workmanship or material in condition that the instructions and precautions in this manual must be obeyed The service operations and general maintenance must be carried out only by qualified person The warranty certificate must be registered by Service in the installation day Your appliance need not any...

Page 4: ...ak test etc Do not block air vents openings made in the walls of the room which provide fresh air to the installation room Do not lay the LPG container down Water Systems Gas Supply Line Before installation of the boiler the water systems CH and DHW circuit and gas supply line must be completed in accordance with the relevant regulations and standarts by user Gas Type Conversion The appliance shou...

Page 5: ...ns 720x400x330 mm Control panel has been designed ergonomically to provide user friendliness The display panel has a yellow backlight LCD display and error led Operating modes actual and setpoint Central Heating Domestic Hot Water temperatures manometer and timer optional are on the conrol panel boiler functions and fault error conditions can be seen on the LCD display Microcontroller board main b...

Page 6: ...stem The appliance must be on stand by mode to activate frost protection system Pump Anti sieze Function 3 Way Anti sieze Function in monothermic types Automatic Air Vent Expansion Vessel 7lt Product Notation Table 1 Technical Data Proteus Plus 23 3 kW room sealed fan assisted gas combination boiler is a C type boiler EN 483 C type boilers have a sealed combustion chamber Required fresh air for co...

Page 7: ...l Gas Min Load LPG Gas Supply Pressure Natural Gas LPG Domestic Hot Water Min Flow Rate For Activating Max Flow Rate Min Operating Pressure Max Operating Pressure Set Temperature Range Central Heating Min Operating Pressure Max Operating Pressure Set Temperature Range General Electrical Supply Electrical Power Consumption Expansion Vessel Insulation Class Dimensions HxWxL Weight Net NOx II 2H 3B P...

Page 8: ...TCH 13 LIM IT THERMOSTAT 14 WATER PRESSURE SWITCH 15 CH TEMPERATURE SENSOR 16 TIMER Opto i nal 17 TIMER SUPPLY 18 19 20 21 22 23 24 TERM INAL GAS VALVE MODULATOR ROOM THERMOSTAT Optional TERM NAL COMMUN ICATION CABLE DHW TEMPERATURE CONTROL POTENTIOMETER CH TEMPERATURE CONTROL POTENTIOMETER 6 IGNmON ELECTRODE 7ION IZATION EL ECTRODE 8 FUSE 2A 25 STATUS POTENTIOMETER 26 ERROR LEO 27 LCD D SPLAY I 2...

Page 9: ...uired parts Wall bracket 5 pieces gasket for water and gas connections and screews for installation of the boiler is put into the upper styrofoam fig 2b The other parts which seen in the fig 2b are optional The optional parts are a Mounting bracket b CH connecting pipes 3 4 2 pieces c DHW connecting pipes 1 2 2 pieces d Gas supply pipe 3 4 1 piece e Nipples 1 2 2 pieces 3 4 3 pieces which are held...

Page 10: ...centric air flue kit 60 100 is given with a cardboard box Air flue kit consists of the following parts a Flat sealing ring b Flange c 900 Concentric elbow d Screws e Fixing Collar f Sealing ring EPDM g Concentric Terminal 100mm h Inner and outer flanges EPDM 2 pieces fig 3 9 ...

Page 11: ...er to make service maintenance and usage easier Fig 4 indicates minumum clearances from the ceiling and the sides a b fig 4 WARNING The appliance must be positioned so that the plug is accessible The appliance should be mounted against a closed wall The outer surface of the boiler do not exceed 85 o C in maximum running mode so do not take additional precautions againts constructional materials co...

Page 12: ...he air vents which provide fresh air to the installation room The air flue terminal must be exposed to the external air and allow free passage of air cross it at all times The minumum acceptable dimensions from the terminal to obstructions and ventilation openings must obey national and local requirements The air flue ducts should be fitted at a slight 10 or 20 downwards incline to prevent any wat...

Page 13: ...r required accessories from qualified service Connection by horizontal concentric ducts 900 Concentric elbow can be mounted on the boiler in different positions fig 9 Air flue kit parts is mounted as shown in fig 10 Stick the flat sealing ring 96 3 128 mm on the elbow Fix the sealing ring 60 mm to interior joint of the elbow fan outlet Fix the sealing ring 60 mm to interior joint of the elbow tube...

Page 14: ...essories qualified service Do not use any other type brand name of flue parts should be ordered through Horizontal air flue kit accessories fig 11 a Concentric extension L 500 mm 60 100 mm Concentric extension L 1000 mm 60 100 mm b 900 Concentric elbow 60 100 mm c 450 Concentric elbow 60 100 mm a b c fig 11 13 ...

Page 15: ...al length of horizontal air flue system must not exceed 3 m Furthermore each extra 900 concentric elbow or two pieces of 450 concentric elbow decreases the maximum length 1m fig 12 The maximum number of 900 elbow to be used is 3 a b c fig 12 14 ...

Page 16: ... be mounted on the fan outlet according to the length of the air flue connection to provide efficient combustion and suitable combustion products Table 3 mm fig 13 15 Product Elbow L m Lmax m restrictor PRP 24 HM 1x900 1 3 47 1x900 1 2 49 0 1x90 2 3 2x900 1 2 49 2x900 1 2 3x900 1 1 ...

Page 17: ...he air ducts and flue ducts are seen in Table 4 The air ducts and flue ducts must be parallel fig 15 The twin air flue kit and its accessories fig 14 a The twin air flue kit b Extension L 500 mm 80 mm Extension L 1000 mm 80 mm c 900 elbow 80 mm d 450 elbow 80 mm a b c d fig 14 fig 15 16 b ...

Page 18: ...ore each extra 900 concentric elbow or two pieces of 450 concentric elbow decreases the maximum length 1 m fig 17 Vertical air flue kit 60 100 accessories fig 16 a Concentric vertical connector 60 100 mm b 900 Concentric elbow 60 100 mm c Concentric extension L 500 mm 60 100 mm Concentric extension L 1000 mm 60 100 mm d Pitched roof flashing e Concentric vertical top 60 100 mm f 450 Concentric elb...

Page 19: ...ncentric ducts up to 2 m length the same restrictors shown in Table 5 should be used between 2m and 8m no restrictor should be used a b c Sample connections by 60 100 mm vertical concentric ducts fig 17 18 Product Elbow L m Lmax m restrictor PRP 24 HM 1x900 1 3 47 1x900 1 2 49 0 1x90 2 3 2x900 1 2 49 2x900 1 2 3x900 1 1 ...

Page 20: ... 3 4 b DHW outlet 1 2 c Gas inlet 3 4 d DHW inlet 1 2 e CH return 3 4 A Suitable valve should be mounted on the gas inlet and CH DHW water circuits In addition a water fiher should be mounted on CH 3 4 return and DHW 1 2 inlet A plastic hose should be ftxed the outlet tap of the 3 bar relief valve and the hose should be connected to the drain line The connection between the appliance and gas suppl...

Page 21: ...erent type of Honeywell room thermostats together with your appliance optionally for providing temperature control of the system Room thermostat T6360A1004 Programmable digital room thermostat T6651E1011 fig 19 a simple room thermostat 10 0 C 30 0 C 7 day program Up to 4 level changes per day Programmable frost protection The brand name of the room thermostat must be Honeywell otherwise it may cau...

Page 22: ...g tap water can leak and cause damage Turn on the air vents to set air free until water squirts Repeat this process for all the radiators Check the CH water pressure on the thermomanometer again and turn on the filling tap to increase water pressure to 1 5 2 bar level Check radiator vents whether any air in the water pipes or not Air must be purged out entirely for efficient heating Check any leak...

Page 23: ...position d Reset position I Central Heating CH Temperature P2 CH can set up between 35 C and 80 C with summer or winter mode During the Selection of summer mode the boiler runs only for Domestic Hot Water not for CH 1 Domestic Hot Water DHW Temperature P3 DHW can set up between 35 C and 64 C temperature depends on user demand I Display Panel Yellow backlit LCD display Boiler functions CH DHW tempe...

Page 24: ...d Status s are under its plastic cover boiler functions and fault error conditions can be seen without opening the cover The CH has no effect anymore on the system if the system has t e room t1Jermostat and also it is active Additionally CH should be the maximum position Operating The Boiler Start up IShut off the boiler Turn the Status Pot desireable position Winter or Summer to fig 21 When the w...

Page 25: ...t will turn OFF CH Central Heating Mode By adjusting the CH summer mode or winter mode can be selected a Summer mode Rotate the CH to the position In the summer mode any CH heat demands can not be satisfied The summer mode is only to satisfy domestic hot water demand b Winter mode Rotate the CH to the position In the winter mode your appliance satisfies central heating and also domestic hot water ...

Page 26: ...and will end burner will be off During frost protection the burner will run with minimum capacity The same situation occurs when DHW sensor measures less than 6 C The boiler starts and when the water temperature goes above 15 C the boiler will turn stand by mode The appliance must be on stand by mode to activate frost protection system Pump Anti Seize Function Anti seize protection s function prev...

Page 27: ...e This button works only when sliding button is at RUN position and the button sign appears on display Manual Control In order to control the unit manually use sliding button on the left of the clock Unit runs continuously while sliding button is at I position Unit stops running when sliding button is at 0 position Unit runs according to program while sliding button is at AUTO position Resetting T...

Page 28: ... loosening the tap s screw fig 22 Remove cap screw from maximum pressure regulator to expose pressure regulator adjusment screw which is seen as 2 in fig 22 Turn the adjustment screw clockwise to increase or counter clockwise to decrease gas flow to the burner Check gas pressure measurements on the gas meter to satisfy the desired value In LPG operation the adjustment screw 2 is tightened to the e...

Page 29: ...emove the burner Fix the suitable burner injectors according to type of gas 11 pieces of injectors used in 23 3 kW Reassemble in the reverse order Polidora Parameter Adjustment Gas Type conversion Gas type conversion from LPG to natural gas or from natural gas toLPG must be carried out only by qualified person Conversion gas parameter value P02 is 00 for natural gas NG and 01 for LPG WARNING Maxim...

Page 30: ...t and APS error can only be cleared by turning the status knob P1 to Offi Reset position and wait for 5 seconds then back to previous position If the lockout condition continius after the reset check the gas inlet and supply valves If the problem continues call qualified service b Blocking conditions CH NTC error short circuit or open circuit DHW NTC error short circuit or open circuit and low wat...

Page 31: ...e CH inlet valve and radiator valves whether it is open or not The system stays in blocking condition until DHW sensor is in operating range If repeated consult qualified service 5 High limit lockout F1 error code appears on LCD and error red led turns ON by flashing to indicate the lockout position F1 If limit thermostat is open error will be generated Check the flue connections chimney Reset the...

Page 32: ...urfaces should be dried completely Do not use chemical subtances or solutions which cause rust in your appliance STANDARDS AND REGULATIONS During the installation and operation of the boiler the instructions and precautions detailed in this manual and also all relevant standards and local regulations must be obeyed APPENDIX Pump s characteristic curve height flow 23 3 kW gas combination boilers ca...

Page 33: ...e diagrams for LPG Propan ALL RIGHTS RESERVED Product specifications are subject to change without notice Manufacturer EMAS MAKİNA SANAYI A Ş Organize Sanayi Bölgesi Mustafa Kemal Bulvarı No 13 MANİSA Pbx 90 236 213 00 21 Fax 90 236 213 08 59 www emas com tr 32 3 ...

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