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SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade

®

Abrasive Power Tool.

Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc.

Tool Intent: Dynorbital-Spirit™ Random Orbital Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces,

composites, rubber, glass and stone.

Do Not Use Tool For Anything Other Than Its Intended Applications.

Training:  Proper care, maintenance, and storage of your tool will maximize its performance.

• Employer's Responsibility – Provide Dynorbital-Spirit™ operators with safety instructions and training for safe use of tools and accessories.

Accessory Selection:

• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects.  Do not use defective accessories.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes.  Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150 

percent of the maximum pressure produced in the system, whichever is higher.  (See Tool Machine Specifications Table.)

• DO NOT use – ......................................................

OPERATING INSTRUCTIONS

Warning:  Always wear eye protection.  Operator of tool is responsible for following:  accepted eye, face, respiratory, hearing and body protection.
Caution:  Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

(continued on next page)

Parts Page Reorder No. PD03•07

Effective January, 2003

Supersedes PD02•59

Dynorbital-Spirit

Air Tool Manual – Safety, Operation and Maintenance

Models:

3/8" Orbit

3/16" Orbit

3/32" Orbit

59000 59010

59015 59025

59030 59040

59001 59011

59016 59026

59031 59041

59002 59012

59017 59027

59032 59042

59003 59013

59018 59028

59033 59043

59004 59014

59019 59029

59034 59044

59005 59100

59020 59105

59035 59110

59006 59101

59021 59106

59036 59111

59007 59102

59022 59107

59037 59112

59008 59103

59023 59108

59038 59113

59009 59104

59024 59109

59039 59114

FOR COMPLETE MODEL DESCRIPTION REFERENCE PAGE 6.

SAFETY LEGEND

WARNING

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times,

eye protection to conform to ANSI Z87.1.

WARNING

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements.  Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

WARNING

Air line hazard, pressurized supply lines and flexible

hoses can cause serious injury.  Do not use dam-

aged, frayed or deteriorated air hoses and fittings.

Read and understand this tool manual before operating your air tool.  Follow all safety rules for the protection of operating person-
nel as well as adjacent areas.  Always operate, inspect and maintain this tool in accordance with the American National Safety
Institute (ANSI) Safety Code for Portable Air Tools – B186.1.  For additional safety information, refer to Safety Requirements for the
Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for
Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

12,000 RPM Air Powered Random Orbital Sander

For Serial No. 3B1000B and Higher

P

Summary of Contents for 59000

Page 1: ...3 16 Orbit 3 32 Orbit 59000 59010 59015 59025 59030 59040 59001 59011 59016 59026 59031 59041 59002 59012 59017 59027 59032 59042 59003 59013 59018 59028 59033 59043 59004 59014 59019 59029 59034 59044 59005 59100 59020 59105 59035 59110 59006 59101 59021 59106 59036 59111 59007 59102 59022 59107 59037 59112 59008 59103 59023 59108 59038 59113 59009 59104 59024 59109 59039 59114 FOR COMPLETE MODEL...

Page 2: ...into collet assembly Connect air tool to power source Be careful NOT to depress throttle lever in the process Do not expose air tool to inlet pressure above 90 PSIG or 6 2 Bars Caution After installing the accessory before testing or use and or after assembling tool the Dynorbital Spirit must be started at a reduced speed to check for good balance Gradually increase tool speed DO NOT USE if tool v...

Page 3: ...ice Below DO NOT carry tool by air hose Protect abrasive accessories from exposure to water solvents high humidity freezing temperature and extreme temperature changes Store accessories in protective racks or compartments to prevent damage Notice All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances The failure of quality pneumatic motor...

Page 4: ...17 59018 59019 59020 59059 59022 59023 59024 59025 59026 59027 59028 59029 59030 59031 59032 59033 59034 59035 59036 59037 59038 59039 59040 59041 59042 59043 59044 59100 59101 59102 59103 59104 59105 59106 59107 59108 59109 59110 59111 59112 59113 59114 18 26 29 1 Sanding Pads See Pg 10 2 Vacuum Lip Seal Shroud 57089 5 6 3 Vacuum Shroud 57084 3 1 2 4 Shroud Non Vac 54458 3 1 2 56051 5 6 Lip Seal ...

Page 5: ...gh the central vacuum adapter 3 Place muffler cap with inserts on muffler body making sure that the protrusions on the body fit in the pockets on the cap 4 Attach weight mated vacuum sanding pad with 50679 26 mm Open End Wrench Attach machine to central vacuum system Self Generated Vac to Central Vac 1 Remove 96197 Dowel Pin with an 1 8 drive pin Remove 57067 Vacuum Tube from 57083 Vacuum Adapter ...

Page 6: ...o protect the housing slide the drop in air motor into the housing aligning the line up post with the notch on the inside of the housing Note Make certain that the line up post enters the notch in the housing and that the 01024 O Ring remains seated in the side of the cylinder 4 Tighten the lock ring with the 56058 Lock Ring Wrench Torque to 23 N m 200 in lbs 5 Install a Dynabrade weight mated san...

Page 7: ...ing the slider weight pull the assembly out c Press off 56052 Bearing with a bearing separator and arbor press remove 59084 V Seal 12 If during step 11 the 56052 Bearing remains in the motor shaft balancer it can be removed by the heating the shaft balancer again and using either an inside bearing puller or a blind hole bearing puller To Assemble Important Clean and inspect all parts for defects b...

Page 8: ...new 95967 Snap Ring Apply a small amount of pneumatic tool oil to valve o rings 5 Place new 01464 Seal in housing Using tweezers or needle nose pliers place the tip valve into housing so that the tip valve goes under the valve stem Place new 01468 Spring into housing so small end is towards tip valve 6 Apply a small amount of 567 Loctite or equivalent around the threads of the first inlet bushing ...

Page 9: ...pter 1 X 8 56027 Muffler Inserts 2 T X 9 56028 Muffler Cap 1 T L Drop in Motors Allows a quick and easy replacement No motor adjustments needed 59450 3 3 1 2 Dia 3 8 Orbit 59451 3 3 1 2 Dia 3 16 Orbit 59452 3 3 1 2 Dia 3 32 Orbit 59453 5 Dia 3 8 Orbit 59454 5 Dia 3 16 Orbit 59455 5 Dia 3 32 Orbit 59456 6 Dia 3 8 Orbit 59457 6 Dia 3 16 Orbit 59458 6 Dia 3 32 Orbit Complete Repair Solution Includes ...

Page 10: ...owing for quick removal of used discs Special rubber vinyl face pads for PSA discs Post Pattern design for enhanced vacuum pick up Unique vinyl surface pads provide excellent disc adhesion allowing for quick removal of used discs No need to align vacuum holes saves time on disc changes Hook face short nap pads for reattachable discs 3 1 2 5 and 6 diameter disc pads have 5 16 24 male threaded stud ...

Page 11: ...ong cloth cover Covers air line and exhaust vacuum hoses not included Eliminates damage from hoses dragging on the workpiece 54290 Bag in Box System 95361 Air Line 5 long 50682 Flex Hose 1 dia x 6 long 95362 Rubber Connectors 5 attach air line to vacuum hose 95575 Durable Box Receptacle to house bag and store tool Sample paper bag included Paper bag reorder 50692 400 case or 50693 24 per package 5...

Page 12: ...2 5 16 24 female 1 4 0 6 7 178 3 1 2 89 59020 25 186 12 000 3 16 5 75 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 6 1 2 165 3 1 2 89 59021 59022 59023 25 186 12 000 3 16 5 80 dB A 2 16 453 90 6 2 5 16 24 female 1 5 0 7 8 1 2 216 3 1 2 89 59024 25 186 12 000 3 16 5 77 dB A 2 16 453 90 6 2 5 16 24 female 1 5 0 7 7 1 4 184 3 1 2 89 59025 25 186 12 000 3 16 5 75 dB A 2 16 453 90 6 2 5 16 24 female 1 5...

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