Dynorbital-Spirit 59000, Safety, Operation And Maintenance

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Vacuum Conversion Instructions (continued)
2. Place 95526 O-Ring on the muffler body between the shoulder and the four (4) protrusions. Using a 12 mm hex wrench (supplied in 57098 Repair Kit),
attach the muffler body and o-ring to the housing through the vacuum adapter.
3. Place vacuum nozzle into the vacuum adapter with the slots facing outward making sure that the knob on the nozzle is aligned with the slot in the adapter.
4. Place 57067 Vacuum Tube into the vacuum adapter with the grooves facing inward until the adapter “snaps” onto the tube and the tube cannot be pulled
out. If the tube can be pulled out, rotate it 1/4 turn and place it back into the adapter until it “snaps”.
5. Rotate tube until holes line up. Insert 96197 Dowel Pin in holes until it is centered. Attach machine to portable dust collection system.
Drop-in Motor Removal/Replacement Instructions - Dynorbital -Spirit ™
Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires.
Drop-in Motor Repair Kit P/N 59459 is available which includes special repair tools for the correct removal and replacement of the air motor.
Disconnect tool from power source before motor exchange.
To Remove:
1. Disconnect the sander from the air supply.
2. Invert the sander, and place the 57092 Repair Collar (supplied in the 59459 Drop-in Motor Repair Kit) around the housing and secure in a vise. Padding
can be used on the vise jaws to protect the housing. Important: Do not over tighten the sander in the vise. If the sander is held too tight the removal
of the lock ring and air motor will be difficult.
3. Remove the sanding pad with the 50679 26 mm Open-end Wrench. (Supplied with the sander.)
4. Insert the 56058 Lock Ring Tool (supplied in the 59459 Drop-in Motor Repair Kit) into the corresponding tabs of the lock ring. Loosen the 59058 Lock
Ring turning it counterclockwise.
5. Remove the 59058 Lock Ring and the 50659 O-Ring from the air motor assembly. (3/32" and 3/16" dia. orbits only.)
6. Discard the air motor assembly.
To Install Replacement:
Important: Clean and inspect the housing, valve mechanism, and exhaust assembly. Replace any valve, muffler, or vacuum components as is necessary.
Follow all torque and lubrication specifications.
1. Place the 50659 O-Ring into the 59058 Lock Ring and slip these over the motor shaft balancer. (3/32" and 3/16" dia. orbits only.) Spread 1 drop of
pneumatic tool oil on the surface between the 50659 O-Ring and the 59076 Front Bearing Plate.
2. Apply 1 drop of oil to the 01024 O-Ring. (O-Ring is supplied with the drop-in air motor assembly.)
3. With the sander housing secured in a vise (use the 57092 Repair Collar of padding on the jaws of the vise to protect the housing) slide the drop-in air
motor into the housing aligning the line-up post with the notch on the inside of the housing. Note: Make certain that the line-up post enters the notch
in the housing and that the 01024 O-Ring remains seated in the side of the cylinder.
4. Tighten the lock ring with the 56058 Lock Ring Wrench. (Torque to 23 N•m/200 in.-lbs.)
5. Install a Dynabrade weight-mated sanding pad.
Drop-in Motor Replacement Complete.
Important: Before connecting the sander to the air supply. depress the throttle lever and place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into the
sanders air inlet. The sander should now be tested at 90 PSIG operating pressure at the sanders air inlet. Operate the sander for 30 seconds to determine
if it is operating properly and to allow the lubricating oil to permeate the air motor.
Complete Model Description/Housing Number
6
Model Vacuum Housing
Number Description Number
59000 3-1/2" Non-Vacuum 56620
59001 3-1/2" Basic Vacuum 56621
59002 3-1/2" Deluxe Vacuum 56621
59003 3-1/2" Self Generated Vacuum 56621
59004 3-1/2" Central Vacuum 56622
59005 5" Non-Vacuum 56623
59006 5" Basic Vacuum 56624
59007 5" Deluxe Vacuum 56624
59008 5" Self Generated Vacuum 56624
59009 5" Central Vacuum 56625
59010 6" Non-Vacuum 56626
59011 6" Basic Vacuum 56627
59012 6" Deluxe Vacuum 56627
59013 6" Self Generated Vacuum 56627
59014 6" Central Vacuum 56628
59015 3-1/2" Non-Vacuum 56629
59016 3-1/2" Basic Vacuum 56630
59017 3-1/2" Deluxe Vacuum 56630
59018 3-1/2" Self Generated Vacuum 56630
59019 3-1/2" Central Vacuum 56631
Model Vacuum Housing
Number Description Number
59020 5" Non-Vacuum 56632
59021 5" Basic Vacuum 56633
59022 5" Deluxe Vacuum 56633
59023 5" Self Generated Vacuum 56633
59024 5" Central Vacuum 56634
59025 6" Non-Vacuum 56635
59026 6" Basic Vacuum 56636
59027 6" Deluxe Vacuum 56636
59028 6" Self Generated Vacuum 56636
59029 6" Central Vacuum 56637
59030 3-1/2" Non-Vacuum 56638
59031 3-1/2" Basic Vacuum 56639
59032 3-1/2" Deluxe Vacuum 56639
59033 3-1/2" Self Generated Vacuum 56639
59034 3-1/2" Central Vacuum 56640
59035 5" Non-Vacuum 56641
59036 5" Basic Vacuum 56642
59037 5" Deluxe Vacuum 56642
59038 5" Self Generated Vacuum 56642
59039 5" Central Vacuum 56643
Model Vacuum Housing
Number Description Number
59040 6" Non-Vacuum 56644
59041 6" Basic Vacuum 56645
59042 6" Deluxe Vacuum 56645
59043 6" Self Generated Vacuum 56645
59044 6" Central Vacuum 56646
59100 3" Non-Vacuum 56647
59101 3" Basic Vacuum 56648
59102 3" Deluxe Vacuum 56648
59103 3" Self Generated Vacuum 56648
59104 3" Central Vacuum 56649
59105 3" Non-Vacuum 56650
59106 3" Basic Vacuum 56664
59107 3" Deluxe Vacuum 56664
59108 3" Self Generated Vacuum 56664
59109 3" Central Vacuum 56665
59110 3" Non-Vacuum 56666
59111 3" Basic Vacuum 56667
59112 3" Deluxe Vacuum 56667
59113 3" Self Generated Vacuum 56667
59114 3" Central Vacuum 56668