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NorthStar RIM Tach

®

 8500 & 8500 Quad Instruction Manual

 

 15                                               

Dynapar (800) 873-8731                                                November 2008 

 

 

Caution must be used when handling the pulse wheel assembly. The surface of the pulse wheel outer rim is 

sensitive to scratches and impacts. The magnetic properties of the pulse wheel material can also be distorted or 
erased by exposure to strong magnetic fields.

 

 
Remove pulse wheel assembly from packaging.

 

 

Leave protective red rubber band in place over pulse wheel. 

 

Place assembly over the end of the shaft. The wheel side with the two set screws should be toward the outside, away from 
motor.

 

 

Be sure the set screws in the adapter are retracted so that they will not 
interfere with the shaft while mounting the unit.

 

 
Slide assembly on the shaft until there is about a 1 inch gap left between inner face of pulse wheel and motor facing. It may be 
necessary to lightly tap the assembly to get it all the way on. The 1 inch gap is not a critical measurement. 

 

Insert four ½-12 mounting studs so that the inside threaded portion is completely threaded into the motor frame.  This will set 
the mounting stud to the correct length.  Torque the mounting studs to a nominal 60 ft-lbs.  The mounting studs support the 
weight of the enclosure during installation, permit better alignment to the motor, and prevent the Pulse Wheel from being 
damaged.  

 

Remove enclosure from packaging. 
 
Determine which of two orientations of enclosure is best for this application (Sensor Modules horizontal or vertical). 
 

     Ensure that one of two drain holes is at bottom of enclosure. If not, 

rotate the unit 180°. 

 
Place enclosure on rods and slide on to motor facing.  Tap lightly with hand or hammer if needed to start enclosure to      slide 
over motor facing.  Make sure clearance holes remain aligned. 
 
If the pulse wheel is not lined up and 

no pre-drilled holes

 are required, use the following procedure to adjust the position of 

the pulse wheel. 
 

Slide the pulse wheel assembly until the alignment surface of the unit is even with the recess in the face of the enclosure. 
Use a straight edge to check it.  The alignment surface and recess of the enclosure should be aligned to within ±0.010”.  
See figure 8. 

 

Tighten two set screws to a nominal 15 inch-pounds.   

 
If the pulse wheel is not lined up and 

pre-drilled holes

 are desired, use the following optional procedure to locate (or 

relocate) set screw holes in shaft. 

Leaving one of the set screws tightened, remove other set screw and use a punch to mark position of set screw hole on 
shaft.   

 

Replace and tighten set screw.  Remove other set screw and use a punch to mark position of that set screw hole on shaft. 

 

Remove enclosure and pulse wheel. 
Use standard ¼” bit to drill a hole that is approximately 0.1” deep from the tangent point of shaft (point of first contact of 
drill to shaft) to bottom of hole.  Do this for both holes. 

 

Slide pulse wheel back onto motor shaft.   

 

Slide the enclosure back onto four ½-12 mounting studs reseating enclosure to the 8 ½” C-Face.   

 

Slide the pulse wheel assembly until the alignment surface of the unit is even with the recess in the face of the enclosure. 
Use a straight edge to check it.  The alignment surface and recess of the enclosure should be aligned to within ±0.010”.  
See figure 8. 

 

Tighten two set screws to a nominal 15 inch-pounds.   

 

  

 

 

 

 

 

 

 

 

Summary of Contents for NorthStar Rim Tach RT8500

Page 1: ...haft Applications and 1 125 2 125 2 375 2 875 End of Shaft Applications NorthStar brand 1675 Delany Road Gurnee IL 60031 Phone 1 800 873 8731 toll free 847 662 2666 Fax 847 662 6633 Email custserv dyn...

Page 2: ...2 Dynapar 1 800 873 8731 November 2008...

Page 3: ...d Enclosure Installation 3 25 4 50 ID 15 Figure 8 Pulse Wheel Alignment Check Using Straight Edge 16 Figure 9 Enclosure Installation 17 3 4 End of Shaft Wheel and Enclosure Installation 17 Figure 12 P...

Page 4: ...ces and 3 all accessory devices associates with the work area have been de energized If high potential insulation test is required follow procedures and precautions outlined in NEMA standards MG 1 Gro...

Page 5: ...ing heavy duty one piece magneto resistance sensor module with encapsulated surface mount electronics The encapsulation provides resistance to water oil mist dirt high temperatures and other harsh env...

Page 6: ...al End Play Up to 0 050 Enclosure Configuration 8 5 inch diameter 180 C motor face or accessory flange to meet NEMA MG1 4 standards Slew Rate 3 600 RPM second12 000 RPM with optional high slew rate pu...

Page 7: ...siderations Do not hinder the latches on the connector if the connector is painted If the enclosure is painted before the sensor module s is added be sure to mask off the area where the sensor module...

Page 8: ...TO ENSURE PROPER ALIGNMENT WITH THE SENSOR 3 1 Thru Shaft Spoked Clamp Style Wheel 0 675 1 25 ID 3 2 Thru Shaft Ring Clamp Style Wheel 1 375 3 250 ID and High Slew Pulse Wheels 3 3 Thru Shaft Set Scr...

Page 9: ...the enclosure during installation permit better alignment to the motor and prevent the Pulse Wheel from being damaged Remove enclosure from packaging Determine which of two orientations of enclosure i...

Page 10: ...after the clamp begins to grip the shaft will provide full holding power Do not overtighten the pulse wheel Use the 9 64 inch hex wrench supplied with the unit Make sure the pulse wheel is touching al...

Page 11: ...ss holes Take an average of all four readings The range difference between high and low measurements of readings should be less than 0 010 inch 0 255mm If the range of the readings is greater the puls...

Page 12: ...0mm If the measurement does not correspond to this depth the position of the pulse wheel assembly must be adjusted Figure 5 Optional Pulse Wheel Alignment Check with Depth Gauge 3 2 Directions for Ins...

Page 13: ...tor face Push the wire ring along the shaft until it is seated into the pulse wheel s chamfer Push the clamping plate along the shaft until it is flush against the wire ring Align the clearance holes...

Page 14: ...nd slide on to motor facing Tap lightly with hand or hammer if needed to start enclosure to slide over motor facing Make sure clearance holes remain aligned Using a straight edge align the pulse wheel...

Page 15: ...of enclosure If not rotate the unit 180 Place enclosure on rods and slide on to motor facing Tap lightly with hand or hammer if needed to start enclosure to slide over motor facing Make sure clearance...

Page 16: ...our 1 2 13 cap nuts onto the remaining exposed mounting studs Tighten the nuts in an alternating star pattern Continue alternating and tightening until enclosure is seated Torque all cap nuts to a nom...

Page 17: ...tment procedure Place pulse wheel shaft recess over the end of the motor shaft Rotate the wheel so that the mounting bolt holes line up with the shaft tapped holes Press the wheel assembly onto the sh...

Page 18: ...h please refer to Section 2 2 6 for axial position adjustment Select the appropriate bolt to go through the center hole of the pulse wheel and into the center tapped motor shaft Place pulse wheel shaf...

Page 19: ...harp objects The sensor module can be damaged by sudden shocks dropping hammer blows etc Insert sensor module into opening in enclosure The sensor assembly is keyed to ensure proper orientation blue s...

Page 20: ...gure 15 Sensor Module s Installation There should not be a gap between the lip on the housing and the enclosure The stainless steel sensor module is designed to seat in metal to metal contact with the...

Page 21: ...nector housing Leave enough wire exposed to comfortably reach the terminal block Wire to terminal block according to wire code in Table 1 A similar wiring list is attached to enclosure Table 1 Signal...

Page 22: ...NorthStar RIM Tach 8500 8500 Quad Instruction Manual 22 Dynapar 800 873 8731 November 2008 Figure16 Quick Release Connector Installation...

Page 23: ...be obtained from a factory representative before returning the equipment to our service department When returning an instrument for service the following information must be provided before Dynapar ca...

Page 24: ...1675 Delany Road Gurnee IL 60031 Phone 1 800 873 8731 toll free 847 662 2666 Fax 847 662 6633 Email custserv dynapar com northstar techsupport dynapar com www dynapar com...

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