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T-1031-4 EN

         CC 102/102-II/C, CC 122/122-II/C, CC 142/142-II/C

6

Block the drums to prevent machine
from moving.

Fig 1.

See to that operating temperature

>50°C is achieved.
When adjusting keep engine rpm on 1500.

Fig 2.

Connect both control chambers with a

hose. Disconnect forward/reverse control wire
(in order to avoid residual signal).

Fig 3.

Connect high pressure gauges (400

bar) to test nipples on port A & B respective.
Adjust 0-position so that pressure on both
gauges is below 40 bar.
Interchange position of gauges to avoid gauge
malfunction.
Should read same on both gauges as before.

Fig 4.

Replace the 400 bar gauges by 40 bar

in the same nipples.
Repeat adjusting procedure acc. to earlier until
LOWEST possible reading is obtained on both
gauges.
Interchange position of gauges to avoid gauge
malfunction.

Fig 5.

Remove connecting hose between

chambers. Repeat measurements as indicated
in items 3 and 4.
Now the pressure can be adjusted, if needed,
on the small allen screw on the valve housing
after loosing locnut.
Do not turn the allen screw more than ±90°.

Reset machine after adjustments and testrun
acc. to O&M instructions.

Propulsion pump P/N 35 70 08

CC 102-II/C, 122-II/C, 142/142-II/C

Adjusting of neutral position.

Summary of Contents for CC 142-II

Page 1: ...2C II Components Diagrams T 1031 4EN Printed in Sweden 95 09 We reserve the right to change specifications without notice Dynapac Heavy Equipment AB Box 504 S 371 23 KARLSKRONA SWEDEN Telephone 46 455...

Page 2: ...valve 4 Hydraulical neutral adjustment 5 Feed back link X1 Test port before servo cylinder X2 Test port before servo cylinder X3 Test port in servo cylinder X4 Test port in servo cylinder R Housing p...

Page 3: ...wards 4 Test nipple M1 Ma 5 Suction port 6 Relief valve charge pressure 7 Test nipple charge pressure 8 Relief valves high pressure 9 Charge pump behind cover 10 Test nipple M2 Mb 3 4 5 7 6 8 9 10 Pro...

Page 4: ...II C 4 b p a Spring centered F R assist Orifice X1 Servo piston Forward reverse control Feed back link Orifice X2 Brake valve housing Servo control spool Propulsion pump P N 35 70 08 CC 102 II C 122...

Page 5: ...122 II C CC 142 142 II C 5 X3 X4 Brake valve housing Feed back link Orifice X1 X2 Adjusting screw of the hydraulic balance Propulsion pump P N 35 70 08 CC 102 II C 122 II C 142 142 II C Control unit o...

Page 6: ...uges to avoid gauge malfunction Should read same on both gauges as before Fig 4 Replace the 400 bar gauges by 40 bar in the same nipples Repeat adjusting procedure acc to earlier until LOWEST possible...

Page 7: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 7 Propulsion pump P N 35 84 70 CC 102 C 122 C See Workshop Instruction W 1012 for further information...

Page 8: ...C 122 122 II C CC 142 142 II C 8 Propulsion motor P N 35 72 66 CC 102C 102 IIC 122C 122 II CC 142C 142 IIC rear See Workshop Instruction W 1010 for further information Connection from port A on pump C...

Page 9: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 9 Propulsion motor P N 35 72 66 CC 102C 102C II CC 122C 122C II CC142C 142C II rear...

Page 10: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 10 Propulsion motor P N 35 70 23 CC 102 102 II C CC122 122 II C front See Workshop Instruction W 1009 for further information...

Page 11: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 11 Propulsion motor P N 35 70 23 CC 102 102 II C CC 122 122 II C front...

Page 12: ...2 II C CC 142 142 II C 12 Propulsion motor P N 35 70 22 CC 142 142 II C front See Workshop Instruction W 1011 for further information M16 Main port R Drain port 1 Brake port X Main port L M16 Hole M16...

Page 13: ...22 122 II C CC 142 142 II C 13 Vibration pump Steering pump Vibration control valve Vibration Steering pump P N 35 70 09 CC 102 C CC122 C with built in vibration control valve Valid to CC 102 C S N 60...

Page 14: ...2 142 II C 14 Vibration Steering pump P N 35 95 24 CC 102 C CC122 C CC142 C with mounted vibration control valve Valid From CC 102 C S N 601 11 654 CC 122 C S N 601 11 643 CC 142 C S N 602 10 675 Vibr...

Page 15: ...C CC 122 122 II C CC 142 142 II C 15 Vibration Steering pump P N 37 01 72 CC 102 II C CC122 II C CC142 II C with mounted vibration control valve Isuzu engine P T O 1 1 23 Steering pump Vibration pump...

Page 16: ...est nipple position vibration Solenoid valve 3 bar spring Vibration control valve P N 90 28 09 CC 102 C CC122 C Orifice 0 8 Port to motor Pressure side Tank port Control valve housing Poppet Valve spr...

Page 17: ...position vibration Solenoid valve 3 bar spring Orifice 0 8 Port to motor Pressure side Tank port Control valve housing Valve spring Drain to tankport Pilot return to suction line Relief valve Poppet...

Page 18: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 18 Vibration motor...

Page 19: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 19 Valve P N 90 20 99 viewed from top Remove steering column to reach valves Main relief valve 170 bar Two shock valves set on 225 bar...

Page 20: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 20 Steering valve P N 90 20 99...

Page 21: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 21 Starter brakes Master Ignition OFF...

Page 22: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 22 Starter brakes Master Ignition ON starter motor running Forward Reverse lever in neutral Brakes released...

Page 23: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 23 Starter brakes Machine moving...

Page 24: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 24 Starter brakes Emergency brake activated Forward Reverse lever out of neutral...

Page 25: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 25 Vibration Master Ignition OFF...

Page 26: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 26 Vibration Vibration ON both drums...

Page 27: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 27 Vibration Vibration ON single drum...

Page 28: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 28 Sprinkler Ignition OFF...

Page 29: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 29 Vibration Sprinkler Ignition OFF Sprinkler Sprinkler ON manual mode standard machine...

Page 30: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 30 Sprinkler Sprinkler ON Automatic mode AVC standard machine...

Page 31: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 31 Sprinkler Sprinkler ON manual mode combi machine...

Page 32: ...102 II C CC 122 122 II C CC 142 142 II C 32 Sprinkler Sprinkler ON manual mode combi machine Sprinkler Sprinkler ON Automatic mode AVC standard machine Sprinkler Sprinkler ON manual mode combi machin...

Page 33: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 33 Sprinkler system...

Page 34: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 34 Lightning Ignition OFF...

Page 35: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 35 Hydraulic diagram...

Page 36: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 36 Hydraulic diagram Propulsion...

Page 37: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 37 Hydraulic diagram Vibration...

Page 38: ...T 1031 4 EN CC 102 102 II C CC 122 122 II C CC 142 142 II C 38 Hydraulic diagram Steering system...

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