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Rhino to RHINO2 Conversion Guide 

Page 3

 

Contents 

ABOUT ............................................................................................................................................................. 2

 

INTRODUCTION ............................................................................................................................................... 4

 

INTRODUCING THE 

RHINO2

 ............................................................................................................................. 5

 

PROCEDURE ..................................................................................................................................................... 6

 

S

TEP 

1

 

–

 

C

APTURE THE EXISTING 

R

HINO

’

S PROFILE

 ........................................................................................................ 7

 

S

TEP 

2

 

–

 

R

EPLACE THE 

R

HINO CONTROLLER WITH THE 

RHINO2

 CONTROLLER

 ..................................................................... 7

 

S

TEP 

3

 

–

 

A

DAPT THE CABLES

 ..................................................................................................................................... 7

 

Install the motor, park brake and battery cable adaptors ............................................................................. 7

 

Install the logic cable adaptor ...................................................................................................................... 13

 

S

TEP 

4

 

–

 

S

ET UP THE SCOOTER PROFILE

 ...................................................................................................................... 14

 

Set up throttle parameters ........................................................................................................................... 14

 

Set up drive performance parameters ......................................................................................................... 14

 

Set up motor management parameters ...................................................................................................... 14

 

Set up park brake management parameters ............................................................................................... 15

 

Set up battery management parameters..................................................................................................... 15

 

Set up actuator parameters (where fitted) .................................................................................................. 15

 

Fine tune Load Compensation ...................................................................................................................... 15

 

To finish ........................................................................................................................................................ 15

 

S

TEP 

5

 

–

 

T

EST DRIVE

 .............................................................................................................................................. 16

 

FURTHER INFORMATION ............................................................................................................................... 17

 

P

ROGRAMMING

 .................................................................................................................................................... 17

 

E

XTERNAL BATTERY CHARGER SOCKET

 ........................................................................................................................ 17

 

L

OGIC CONNECTOR

 ................................................................................................................................................ 18

 

Beeper Output .............................................................................................................................................. 18

 

Speed Reduction Wiper ................................................................................................................................ 18

 

Forward-reverse input.................................................................................................................................. 18

 

Status LED .................................................................................................................................................... 19

 

S

PEED 

S

ETTINGS

 .................................................................................................................................................... 19

 

S

PEED 

R

EDUCTION

 ................................................................................................................................................ 19

 

A

CCELERATION AND 

D

ECELERATION 

S

ETTINGS

 ............................................................................................................ 19

 

T

HROTTLE 

N

EUTRAL 

O

FFSET

 .................................................................................................................................... 20

 

 

 

 

 

Summary of Contents for Rhino

Page 1: ...Rhino to RHINO2 Conversion Guide Rhino to RHINO2 Conversion Guide Issue 1 December 2011 ...

Page 2: ...up operating environment test and maintenance information needed in order to ensure reliable and safe use of the product Due to continuous product improvement DYNAMIC CONTROLS reserves the right to update this manual This manual supersedes all previous issues which must no longer be used DYNAMIC CONTROLS reserves the right to change the product without notification Any attempt to gain access to or...

Page 3: ... Set up throttle parameters 14 Set up drive performance parameters 14 Set up motor management parameters 14 Set up park brake management parameters 15 Set up battery management parameters 15 Set up actuator parameters where fitted 15 Fine tune Load Compensation 15 To finish 15 STEP 5 TEST DRIVE 16 FURTHER INFORMATION 17 PROGRAMMING 17 EXTERNAL BATTERY CHARGER SOCKET 17 LOGIC CONNECTOR 18 Beeper Ou...

Page 4: ...d DR PRGLM02 see Programming in the Further information section at the back of this guide Warning Follow these instructions carefully The RHINO2 s current capability is higher than Rhino Failure to follow these settings can result in damage to the scooter or serious injury to the user Warning This manual should be read in conjunction with the RHINO2 Installation Manual and the procedure should onl...

Page 5: ...reduction wiper SRW technology provides a seamless speed reduction in curves for extra stability Intelligent motor and battery management providing automatic power flow optimisation auto battery configuration 5V and 12V battery capacity outputs TruCharge and in depth battery logging and analysis tools Support for a range of battery types multi function pins and flexible drive inhibits Advanced dia...

Page 6: ...llation Manual where you will be able to find out more information on that particular parameter Step 1 Capture the Rhino s existing profile Step 2 Replace the Rhino controller with the RHINO2 controller Step 3 Adapt the cables Install the motor park brake and battery cable adaptors Install the logic cable adaptor Step 4 Set up the scooter profile Set up throttle parameters Set up motor management ...

Page 7: ...tep 3 Adapt the cables Install the motor park brake and battery cable adaptors RHINO2 uses different cable connectors compared with the Rhino For this reason you will need to adapt the existing looms Dynamic Controls have produced a number of adaptors to help you The table below summarises the cable adaptors to use with the RHINO2 variants Rhino to RHINO2 Adaptor Loom Part No Use for DS52K to DS90...

Page 8: ...r Terminal kit Part No Details RHINO2 Loom Kit Logic GSM51982 2 4 and 14 pin connectors and terminals RHINO2 Loom Kit 4W MTR 6W BAT GSM51988 4 way and 6 way housings and spade receptacles to suit DS90 and DS120 RHINO2 Loom Kit Ring Term GSM51989 8 ring terminals rated for 10 12 AWG wire to suit DS160 only Warning Only use genuine AMP or MOLEX crimp tools Failure to properly crimp the terminals may...

Page 9: ...tor looms using Tyco 172134 1 housing GLM51981 Fit to RHINO2 motor connector socket GLM51981 Fit to existing motor loom connector GLM51981 Fit to RHINO2 park brake connector socket For more information see the RHINO2 Installation Manual section 3 5 3 6 Note The DS52K DS72K and DS112K do not require a battery adaptor loom Simply connect the existing scooter battery connector directly into the RHINO...

Page 10: ...ket GLM51981 Fit to existing motor loom connector GLM51981 Fit to RHINO2 park brake connector socket GLM51984 Fit to existing battery actuator loom connector GLM51984 Fit to RHINO2 battery connector socket GLM51984 Fit to RHINO2 actuator connector socket Warning Do not plug the scooter s battery actuator connector directly into the DS90 ACT as this will cause the actuator to be driven For more inf...

Page 11: ...GCN51315 housing GLM51983 Fit to RHINO2 motor connector socket GLM51983 Fit to existing motor loom connector GLM51983 Fit to RHINO2 park brake connector socket For more information see the RHINO2 Installation Manual section 3 5 3 6 Note The DS52K DS72K and DS112K do not require a battery adaptor loom Simply connect the existing scooter battery connector directly into the RHINO2 controller s batter...

Page 12: ... BATT 6 RING ADAPT LOOM part no GLM51986 GLM51985 Fit connector to existing motor loom connector and the ring terminals to RHINO2 s motor connectors GLM51985 Fit connector to existing battery loom connector and the ring terminals to RHINO2 s battery connectors Note The torque settings for the DS160 and DS160 ACT motor and battery terminals should be between 4 5Nm and 5 5Nm ...

Page 13: ... RHINO2 tiller connector GLM51987 Fit to existing Rhino 8 way tiller connector Rhino 8 way Logic Connector RHINO2 14 way Logic Connector Function Active Slow To Latch Flash Pin 1 Pin 5 Key switch Status LED Pin 2 Pin 8 Throttle Pin 3 Pin 1 Throttle Wiper Pin 4 Pin 2 Throttle Pin 5 Pin 3 Beeper Pin 6 Pin 4 Slow Stop SRW Low 50 No No Pin 7 Pin 12 Reverse Drive Actuator Select Low Pin 8 Pin 14 Chargi...

Page 14: ...Period 4 4 3 9 to a similar level of Rhino Set RHINO2 Soft Finish 4 4 3 10 between 25 to 28 in order to match Rhino deceleration characteristics Set up motor management parameters Set RHINO2 Motor Reverse 4 4 5 4 to match the Rhino s Motor Reverse setting Set RHINO2 Load Compensation 4 4 5 5 to match the Rhino s Motor Resistance setting this parameter will be fine tuned later Set RHINO2 Load Compe...

Page 15: ...2 Battery Gauge Low Warning 4 4 7 3 to 23 4V Set up actuator parameters where fitted Set RHINO2 Actuator Time Out 4 4 8 2 to 60 to match the Rhino This value can be decreased for greater protection if the travel of the actuator takes less than 60 seconds to complete under full load Fine tune Load Compensation Fine tune Load Compensation 4 4 5 5 Do not over compensate For more details see the RHINO...

Page 16: ...8 Move the throttle backwards and forwards and ensure that the wheels respond smoothly and in the correct direction 9 If a Speed Dial is fitted turn it to various positions to check that it can limit the speed of the wheels correctly 10 Release the throttle to neutral and listen for the click of the park brakes re engaging 11 Turn off the RHINO2 and remove the blocks from under the scooter 12 Turn...

Page 17: ...pin Battery Charger connector see image above If the battery charger socket is mounted on the tiller head of the scooter then the wiring will be simplified if it is wired to the 14 pin tiller head connector If the battery charger socket is mounted close to the RHINO2 controller and no on board charger is used then the wiring will be simpler if it is wired to the 4 pin Battery Charger connector If ...

Page 18: ...everse Lights Speed Reduction Wiper Some Rhino controllers DS52K DS72KB DS112KB DS162K and DS162KD support an analogue speed limit potentiometer wired between pin 6 of the 8 pin Logic connector and Battery Negative For the RHINO2 this functionality is called Speed Reduction Wiper see RHINO2 Installation Manual 4 4 3 15 and is available only on pin 4 of the 14 way tiller head connector the analogue...

Page 19: ...his pin see above The RHINO2 has several ways of achieving a similar function One way is to program one of the multi function inputs to be a Slow see RHINO2 Installation Manual 4 4 9 input and to program the value of the corresponding Slows to parameter to the Rhino s Reduce Speed setting after multiplying by 10 to convert it into a percentage Another way is to program one of the multi function in...

Page 20: ... higher torque These effects are multiplicative so it is very important to reduce the programmed acceleration and deceleration rates for the higher speed vehicles In order to achieve the required stopping distances without requiring too high deceleration rates the Soft Start and Soft Stop parameters should only be set as high as necessary to control the starting and stopping jerks Setting the Soft...

Page 21: ...esent a voltage range 0 5V where the value 128 would represent the centre position Values either side of 128 indicated a voltage offset of 19 6mV per step For example if Speed Pot Neutral was set to 129 then this represented a 19 6mV offset that is Similarly a value of 127 would represent 2 4804V that is ...

Page 22: ...Rhino to RHINO2 Conversion Guide Page 22 Notes ...

Page 23: ...Rhino to RHINO2 Conversion Guide Page 23 Notes ...

Page 24: ...scooters Dynamic Controls was established in 1972 and is headquartered in New Zealand Regional centres are located in Europe United States Asia and Australasia ISO 13485 certified Dynamic Controls goes above and beyond industry standard expectations to ensure customers receive the best products possible ...

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