
Service Kits
96200 Motor Tune-Up Kit:
•
Includes assorted parts to help
maintain motor in tip-top shape.
57325 Motor Repair Kit:
• Contains special tools for
Disassembly/Assembly of machine.
Motor Disassembly/Assembly Instructions
(continued)
To Disassemble Valve And Speed Regulator Assemblies:
1.
Invert tool and place in soft jaw vise or use
57092
Repair Collar.
2.
Loosen and remove
97010
Screws (2) and
01211
Lock Washers (2) from
57373
Adapter.
3.
Carefully remove
57373
adapter making sure no parts fall to the ground. On non-vacuum models, pry off
54194
Muffler Cap and remove
54195
Muffler (3).
4.
Remove
57343
Speed Regulator by detaching
95558
Retaining Ring with a pair of snap ring pliers. Remove
01024
O-rings with a small screwdriver or razor.
5.
Remove tip valve assembly from housing.
To Reassemble Valve And Speed Regulator Assemblies:
1.
Lightly lubricate
01024
O-rings and slide them on
57343
Speed Regulator. Install through regulator hole on
57373
Adapter. Place
95558
Retaining Ring
on groove of speed regulator using a pair of retaining ring pliers.
2.
Line-up hole valve stem with inlet hole in handle. Place
01464
Seal into handle . Insert
01472
Tip Valve so that the metal pin goes through the hole in the
valve stem. Place
01468
Spring into the housing, small end first.
3.
Gently line-up
57373
Adapter onto handle so no parts shift when tightening. Replace and tighten
97010
Screws (2) and
01211
Lock Washers (2).
Disc Pad Change:
1.
Use a 3mm hex wrench to remove
95885
Screw (5) and
95886
Washers from mounting plate.
2.
Remove old pad and replace with new pad. Replace screws and washers and tighten with 3 mm hex wrench.
Note:
No need to remove shroud.
Motor assembly is complete. Please allow 30 minutes for adhesives to cure before operating tool.
Important:
Motor should operate at 10,000 RPM at 6.2 bar (90 PSI). RPM should be checked with a tachometer. Before operating, we recommend that 3-4
drops of pneumatic tool oil be placed directly into the air inlet with throttle lever depressed. Operate tool for 30 seconds to determine if machine is operating
properly and to allow lubricating oils to properly dispense through machine.
Loctite® is a registered trademark of the Loctite Corp.
DYNABRADE
®
DYNABRADE, INC.,
8989 Sheridan Drive
•
Clarence, NY 14031-1490
•
Phone: (716) 631-0100
•
Fax: 716-631-2073
•
International Fax: 716-631-2524
DYNABRADE EUROPE S.àr.l.,
Zone Artisanale
•
L-5485 Wormeldange—Haut, Luxembourg
•
Telephone: 352 76 84 94
•
Fax: 352 76 84 95
© DYNABRADE, INC., 1996
PRINTED IN USA