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GENERAL SAFETY INSTRUCTIONS

Carefully Read and save all instructions before operating or servicing any Dynabrade

®

Abrasive Power Tool.

Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc.
Warning:  

When using electric tools, basic safety precautions should always be followed to reduce the risk of a fire, electric shock, and personal injury, including the following:

1. Keep work area clean.

Cluttered areas and benches invite accidents.

2. Consider work area environment.

Do not expose tools to rain.  Keep work area well lit.  Do not use power tools in damp or wet locations.  Do not use tools in the

presence of flammable liquids or gases.

3. Guard against electric shock.

Prevent body contact with grounded surfaces.  For example; pipes, radiators, ranges, refrigerator enclosures.

4. Keep children away

.  Do not let visitors contact tool or extension cord.  All visitors should be kept away from work area.

5. Store idle tools.

When not in use, tools should be stored in a dry, or locked place - out of the reach of children.

6. Do not force tool.

It will do a better and safer job at its intended rate.

7. Use the right tool.

Do not force a small tool or attachment to do the job of a heavy duty tool.  Do not use tool for purposes not intended.

8. Dress properly.

Do not wear loose fitting clothing or jewelry.  Clothes can be caught in moving parts.  Rubber gloves and non-skid footwear are recommended when

working outdoors.  Wear protective hair covering to contain long hair.

9. Use safety glasses.

Also use face-shield or dust mask if operation area is dusty.

10. Do not abuse cord.

Never carry tool by cord or yank it to disconnect from receptacle.  Keep cord from heat, oil and sharp edges.

11. Secure work. 

Use clamps or a vice to hold workpiece.  It’s safer than using your hand and it frees up both hands to operate tool.

12. Do not overreach.

Keep proper footing and balance at all times.

13. Maintain tools with care.

Keep tools clean for better use and safer performance.  Follow instructions for lubricating and changing accessories.  Inspect tool cords

periodically and if damaged, have repaired by authorized service facility.  Inspect extension cords periodically and replace if damaged.  Keep handles dry, clean and free
from oil and grease.

Parts Page Reorder No. PD02•42

Effective August, 2002

Electric Dynafile

®

II

Tool Manual – Safety, Operation and Maintenance

Models:

40500 – 120 V / 60 Hz 
40501 – Versatility Kit

SAFETY LEGEND

WARNING

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times,

eye protection to conform to ANSI Z87.1.

WARNING

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements. Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

WARNING

Electric shock hazard. Avoid bodily contact with

grounded objects, bodies of water.

Do not damage cord set.

Read and understand this tool manual before operating your tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. For safety information, refer to Safety Requirements for the Use, Care and Protection of Abrasive Wheels
– ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards (EN) Hand Held Electric Motor
Operated  Tools – Safety Requirements and applicable State and Local Regulations.

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

For Serial No. 2H1000A and Higher

Summary of Contents for Dynafile II 40500

Page 1: ...clamps or a vice to hold workpiece It s safer than using your hand and it frees up both hands to operate tool 12 Do not overreach Keep proper footing and balance at all times 13 Maintain tools with care Keep tools clean for better use and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service...

Page 2: ...t injury resulting from a possible electrical insulation failure within the tool Caution When servicing double insulated tools use only identical replacement parts Repair or replace damaged cords Extension Cords Double insulated tools have two wire cords and can be used with either two wire or three wire extension cords Only round jacketed extension cords should be used and we recommend that they ...

Page 3: ...le power tools are used Use only genuine Dynabrade replacement parts to insure quality To order replacement parts specify Model Serial and RPM of your tool Routine Preventative Maintenance Check free speed of Electric Dynafile IIusing a tachometer Mineral spirits are recommended when cleaning the sanding heads Do not use on electrical components or clean tool or parts with any solvents or oils con...

Page 4: ...he suffix W A W in Canada to indicate that it is acceptable for outdoor use Be sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords sharp objects excessive heat and damp or wet areas Read and save all instructions for future reference 4 Housing Assem...

Page 5: ...42720 Upper Spindle Bearing 12 42721 Lock Pin 13 42722 Screw 4 14 42723 Gear Case Assembly Includes 12 15 16 15 42724 Lock Spring 16 42725 Lock Button 17 42726 Side Handle 18 42729 Switch 21 1 3 2 4 5 6 7 8 9 10 11 12 17 15 16 18 14 13 26 19 42730 Cord Protector 20 42731 Cord Set 21 42732 Brush Holder 2 22 42733 Brush 2 23 42734 Brush Cap 2 24 42735 Brush Set Assembly 25 42746 Nut 26 42728 Electri...

Page 6: ...18 L 60 to 80 grit Contact Wheel 5 8 dia x 3 8 W rubber 11329 Extra Length Arm 17 workable reach Belt Size 1 2 W x 44 L Contact Wheel 5 8 dia x 3 8 W rubber Platen 1 2 wide 11350 Bus Bar Excellent for cleaning oxide off electrical bus bars Arm has a 12 workable reach Belt Size 3 4 W x 34 L Contact Wheel 5 16 dia x 5 8 W steel Platen 3 4 wide optional 11220 11300 11301 11341 PolishTurbine Blades Of...

Page 7: ...8 5 8 Dia x 3 8 W Rubber Offset Arm prevent gouging 11078 11077 11052 11054 11322 1 2 x 18 5 8 Dia x 3 8 W Rubber Contains two 11395 Guide 11090 11077 11052 95610 Wheels Prevents Undercutting 11325 1 2 x 18 5 8 Dia x 3 8 W Rubber 1 2 W Steel Platen 11078 11077 11052 11054 11326 5 8 or 3 4 x 18 3 4 Dia x 5 8 W Rubber H D Version of 11206 Arm 11282 11281 11052 11285 11329 1 2 x 44 5 8 Dia x 3 8 W Ru...

Page 8: ...nabrade com Optional Accessories 11288 Dynafile Contact Arm and Idler Wheel Repair Kit Contains special tools to assist in the replacement of contact wheels and bearings 1 American National Safety Institute ANSI 24 West 43rd Street Fourth Floor New York NY 10036 Tel 1 212 642 4900 Fax 1 212 398 0023 3 European Committee for Standardization Rue de Stassart 36 B 1050 Brussels Belgium 2 Government Pr...

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