Dynabrade 61496 Operation And Maintenance Manual Download Page 3 | Manualshive

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Table of Contents

INSPECTION ........................................................................................................................................... 4

APPLICATIONS ...................................................................................................................................... 4

IMPORTANT SAFETY PRECAUTIONS ................................................................................................. 6

COMPRESSED AIR REQUIREMENTS .................................................................................................. 7

PRE-USAGE INSTRUCTIONS ............................................................................................................... 8

PRE-CAUTIONS FOR THE RECOVERY OF HAZARDOUS MATERIALS ........................................... 9

GROUNDING INSTRUCTIONS ............................................................................................................ 10

TESTING FOR GROUND CONTINUITY .............................................................................................. 11

FILTRATION SYSTEM ......................................................................................................................... 12

OPERATING INSTRUCTIONS ............................................................................................................. 13

CLEANING AND MAINTENANCE ....................................................................................................... 18

ASSEMBLING AND REPLACING THE CFE HEPA FILTER ............................................................... 21

STORAGE ............................................................................................................................................. 23

TROUBLESHOOTING: ......................................................................................................................... 23

July 12, 2019

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Summary of Contents for 61496

Page 1: ...N SEPARATOR WET WATER MIX MODEL 61496 DIVISION 1 ATEX 10A IT 40L CFE HEPA 2 2 Designed for Use in Class I Division 1 Groups A B C and D T6 and Class II Division 1 Groups E F G Hazardous Locations as d...

Page 2: ...after each use and after a maximum of 8 hours of consecutive use Drain the water by opening up the manifold drain valve Once drained the unit must be disconnected from its power source Disengage the l...

Page 3: ...USAGE INSTRUCTIONS 8 6 0 PRE CAUTIONS FOR THE RECOVERY OF HAZARDOUS MATERIALS 9 7 0 GROUNDING INSTRUCTIONS 10 8 0 TESTING FOR GROUND CONTINUITY 11 9 0 FILTRATION SYSTEM 12 10 0 OPERATING INSTRUCTIONS...

Page 4: ...f dust ignition proof vacuum cleaner system designed for use in Class I Division 1 Groups A B C D T6 and Class II Division 1 Groups E F G hazardous locations as defined in NFPA 70 U S National Electri...

Page 5: ...liquids and other combustible dusts present in the hazardous location 2 2 APPLICATION IN POTENTIALLY EXPLOSIVE ATMOSPHERES IN PRESENCE OF COMBUSTIBLE DUST The 61496 ATEX 10A IT 40L CFE HEPA IMMERSION...

Page 6: ...oth during operation and idle time caused by chemical reactions between water present in the immersion separator and the dusts recovered and to determine the safety measures to observe in presence of...

Page 7: ...instructions are to be observed particularly in regard to the plastic wheel covers 4 0 COMPRESSED AIR REQUIREMENTS IMPORTANT The compressed air has to be clean dry and oil free to prevent blockage of...

Page 8: ...used or stored outdoors in wet conditions WARNING Before use operators should be provided with information instruction and training for the use of the vacuum cleaner system and the substances for whi...

Page 9: ...compressed air supply 6 0 PRE CAUTIONS FOR THE RECOVERY OF HAZARDOUS MATERIALS WARNING The vacuum cleaner system not equipped with a CFE HEPA filter is not suitable for the recovery of hazardous mater...

Page 10: ...upply outlet is grounded Test the electrical continuity of the vacuum cleaner system prior use See section Testing for ground continuity UWARNING U This vacuum cleaner system is equipped with conducti...

Page 11: ...the vacuum cleaner e Using an ohm meter test for the electrical continuity of the air supply hose from one metallic end to the other A reading of 10 ohms or less is satisfactory to ensure proper grou...

Page 12: ...Page 12 of 23 9 0 FILTRATION SYSTEM...

Page 13: ...es When static air pressure is suddenly released it can cause the airline to whip a Shut off main air supply and open ball valve on the frame of the vacuum cleaner system to relieve the pressure in th...

Page 14: ...om the recovery tank WARNING Before use the inside of the recovery tank the suction hose and accessories should be clean and dry d When used with a conductive recovery bag Attach the conductive recove...

Page 15: ...oaming agent Add the prescribed amount of de foaming agent into the immersion separator in order to prevent foam from entering the powerhead WARNING Do not add any foaming agent to water Foam could da...

Page 16: ...vacuum assisted tools WARNING It is the user s responsibility to determine the type of protective clothing and respiratory equipment required IMPORTANT Carefully read and follow the instructions prov...

Page 17: ...cleaner on turn knob on powerhead to desire setting o Operate the sander pneumatic tools as required WARNING Follow the instructions provided with the sander pneumatic tool to ensure proper operation...

Page 18: ...nes When static air pressure is suddenly released it can cause the airline to whip a Shut off main air supply and open ball valve on the frame of the vacuum cleaner system to relieve the pressure in t...

Page 19: ...ify the water level is still between the indicated minimum and maximum levels If the water level is below the indicated minimum level adjust by filling the wet mix immersion separator with water up to...

Page 20: ...maximum indicated level d To operate drain valve lift the safety ring and turn the handle Optional drain hoses are available for use with the drain valve WARNING Empty collected materials into suitab...

Page 21: ...ot be satisfactorily cleaned are to be disposed of Such items shall be disposed of in impervious bags in accordance with any current regulation for the disposal of such waste WARNING Clean regularly t...

Page 22: ...air pressure is suddenly released it can cause the airline to whip a Shut off main air supply and open ball valve on the frame of the vacuum cleaner system to relieve the pressure in the air supply h...

Page 23: ...et the washer and the hex nut i Dispose of the contaminated filter according to government regulations If applicable 13 0 STORAGE It is recommended that the inside of the recovery tank be clean and dr...

Page 24: ...SHEET 1 OF 9 DYNABRADE ATEX 10A IT 40L 2 2 CFE HEPA JANUARY 2019 II 2 GD Ex h IIC T6 Gb Ex h IIIC T85 C Db DYNABRADE ATEX 10A IT 40L 2 2 CFE HEPA...

Page 25: ...ATEX 10A IT 40L 2 2 CFE HEPA JANUARY 2019 II 2 GD Ex h IIC T6 Gb Ex h IIIC T85 C Db DYNABRADE ATEX 10A IT 40L 2 2 CFE HEPA 2 10 11 9 24 17 10 2 22 12 32 28 33 29 15 6 1 3 4 20 21 27 19 5 18 26 25 15...

Page 26: ...lug 1 10 62567 FITTING 2 11 62934 MANIFOLD 1 12 62466 SCREW 4 13 62352 BOLT 2 14 62364 SPRING WASHER 8 15 62363 HEX NUT 6 16 62372 ACORN HEX NUT 6 17 62496 VENTURI 1 18 62388 BOLT 6 19 62409 PLASTIC S...

Page 27: ...2 2 CFE HEPA JANUARY 2019 II 2 GD Ex h IIC T6 Gb Ex h IIIC T85 C Db DYNABRADE ATEX 10A IT 40L 2 2 CFE HEPA 24 23 29 30 6 7 26 16 14 28 11 9 27 8 7 50 1 875 DETAIL 37 2 25 9 5 25 1 DETAIL 15 17 20 19 1...

Page 28: ...RECOVERY BAG 1 15 62961 LARGE OD FLAT WASHER 1 16 62464 WHEEL COVER 4 17 62397 LATCH 3 18 62457 SCREW 6 19 62399 SEAL WASHER 6 20 62441 HEX NUT 6 21 62954 CLIP FOR STORAGE CAP 1 22 62572 CAMLOCK FEMAL...

Page 29: ...OF 9 CART DYNABRADE ATEX 10A IT 40L 2 2 CFE HEPA JANUARY 2019 II 2 GD Ex h IIC T6 Gb Ex h IIIC T85 C Db DYNABRADE ATEX 10A IT 40L 2 2 CFE HEPA 8 10 12 11 1 2 3 4 9 14 7 6 13 5 TO FIX TANK 5 50 3 50 28...

Page 30: ...2 CFE HEPA PART LIST ITEM PART NUMBER DESCRIPTION QTY 1 62790 CARRIAGE FRAME 1 2 62791 REAR WHEEL 2 3 62499 DOWEL 2 4 62498 CAP 2 5 62448 HEX BOLT 2 6 62998 ZAMAK WASHER 2 7 62645 NUT 2 8 62352 BOLT...

Page 31: ...A IT 40L 2 2 CFE HEPA JANUARY 2019 II 2 GD Ex h IIC T6 Gb Ex h IIIC T85 C Db DYNABRADE ATEX 10A IT 40L 2 2 CFE HEPA 8 6 7 6 5 9 18 20 13 19 DETAIL HOSE 1 DETAIL HOSE 2 HOSE 2 HOSE 1 TO POWER HEAD 4 3...

Page 32: ...ESSURE GAUGE 1 5 62538 ELBOW 1 6 62460 HEX NIPPLE 2 7 62460 HEX NIPPLE 1 8 62450 MALE QUICK DISCONNECT 1 9 62451 FITTING FEMALE QUICK DISCONNECT 1 10 62596 90 DEGREE ELBOW 1 11 62994 HEX SOCKET PLUG 1...

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