background image

Maintenance Instructions

Important:

A preventative maintenance program is recommended whenever portable power tools are used. The program should include inspection of air

supply lines, air line pressure, proper lubrication and repair of tools. See Preventative Maintenance Schedule on pg 7.
Refer to ANSI B186.1 for additional maintenance information.

Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify 

Model#

Serial#

and 

RPM

of your air tool.

It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due
to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 

11405

Air Filter-Regulator-Lubricator (FRL) – Provides accurate

air pressure regulation and two stage filtration of water contaminants. Operates 40 SCFM @ 100 PSIG with 3/8" NPT female ports.

Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the 
filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 

95842

: 1 pt 473 ml) is recommended.

Lubricate wick system through the angle gear oil fitting with 2-3 plunges for every 

24

 hours of use, to achieve maximum gear life.

Important:

Use only 

95848

Gear Oil dispensed with the 

95581

Gun. DO NOT contaminate the wick with any other oil or grease product.

Routine Preventative Maintenance:

Check free speed of Right Angle Mini-Orbital Sander using a tachometer on a regular basis.

Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, 
ketones, chlorinated hydrocarbons or nitro carbons.

DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40

®

).

A Motor Tune-Up Kit (P/N 

96179

) is available which includes high wear and medium wear motor parts.

All tool labels must be kept legible at all times. User is responsible for maintaining specification information i.e.:
Model #, S/N, and RPM. (See Assembly Breakdown)

Blow air supply hose out prior to initial use.

Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.

Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 

95903

) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 

95842

) to the air line and start the tool a few times to lubricate air motor. 

Check for excessive tool vibration.

Handling and Storage:

Use of tool rests, hangers and/or balancers is recommended.

Protect tool inlet from debris (see Notice below).

DO NOT carry tool by air hose, or near the tool throttle lever.

Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

Store accessories in protective racks or compartments to prevent damage.

Notice

All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances. The failure of quality pneumatic motors
can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor
bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is
contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of
lubrication during the use of this tool.

One Year Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date
of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall
repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our
examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations,
instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to
affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.

Machine Specifications

3

Model

Motor

Motor

Sound

Maximum Air Flow

Air Pressure

Weight

Length

Height

Number

HP (W)

RPM

Level

CFM/SCFM (LPM)

PSIG (Bars)

Pound (kg)

Inch (mm)

Inch (mm)

58035

.4 (298)

15,000

85

3/21 (595)

90 (6.2)

1.63 (.74)

5-7/16 (138)

3-11/16 (94)

58037

.4 (298)

12,000

85

3/20 (566)

90 (6.2)

1.63 (.74)

5-7/16 (138)

3-3/4 (96)

58038

.4 (298)

12,000

85

3/20 (566)

90 (6.2)

1.63 (.74)

5-7/16 (138)

4 (104)

Additional Specifications: Air Inlet Thread 1/4" NPT •  Hose I.D. Size 1/4" or 8mm

Summary of Contents for 58035

Page 1: ...arts Page Reorder No PD05 21 Effective May 2005 Supersedes PD05 02 Right Angle Mini Orbital Sander Air Tool Manual Safety Operation and Maintenance Model 58035 15 000 RPM 58037 12 000 RPM 58038 12 000 RPM SAFETY LEGEND WARNING WARNING Read and understand tool manual before work starts to reduce risk of injury to operator visitors and tool WARNING Eye protection must be worn at all times eye protec...

Page 2: ...ars Caution After installing the accessory before testing or use and or after reassembling tool the Right Angle Mini Orbital Sander must be started at a reduced speed to check for good balance Gradually increase tool speed DO NOT USE if tool vibration is excessive Correct cause and retest to insure safe operation Use only appropriately sized abrasive sanding discs properly secured to the backing p...

Page 3: ...ormed on tool add a few drops of Dynabrade Air Lube P N 95842 to the air line and start the tool a few times to lubricate air motor Check for excessive tool vibration Handling and Storage Use of tool rests hangers and or balancers is recommended Protect tool inlet from debris see Notice below DO NOT carry tool by air hose or near the tool throttle lever Protect abrasive accessories from exposure t...

Page 4: ... Shim 3 pkg 33 01478 Front Bearing Plate 34 50767 Pin 2 35 01479 Spacer 36 02037 Rotor 37 01480 Blades 4 Pkg 38 01476 Cylinder 39 02676 Rear Bearing Plate 40 02696 Bearing 41 02679 Shield 42 01448 Throttle Lever 01462 Safety Lock Lever 43 01449 Valve Stem 44 95558 Retaining Ring 45 12132 Pin 46 30710 Housing Mdl 58035 30712 Housing Mdl 58037 30713 Housing Mdl 58038 47 95730 O Ring 48 01469 Speed R...

Page 5: ...isconnect the sander from the air supply hose 2 Secure the 30710 30712 Housing in a vise by using the 52296 Repair Collar to provide protection for the housing Position the housing so that the 02035 Lock Ring is facing up 3 Use the 50971 Lock Ring Tool to remove the 02035 Lock Ring by turning it counterclockwise 4 Grasp the shaft to pull the shaft the 54520 Bearing the gear and the shims out of th...

Page 6: ...461 Lock Nut while holding the angle housing stationary with one hand Note The throttle lever can be positioned in 360 to the desired location Allow for additional rotation when tightening the lock nut Torque to 34 N m 300 in lbs 9 Reposition the tool assembly in the vise so that the opening in the angle housing for the 02035 Lock Ring is facing up 10 Soak the wicks in the 95848 Gear Oil before in...

Page 7: ...X 25 01040 Gear Oil Fitting 1 X 26 01728 Felt Silencer 2 T 27 01461 Lock Nut 1 X 28 01547 Collar 1 X 29 See Note Pinion 1 X 30 02649 Bearing 1 T 31 54529 Shim 3 pkg 1 T 32 01478 Front Bearing Plate 1 X 33 50767 Pin 2 X 34 01479 Spacer 1 X 35 02037 Rotor 1 X 36 01480 Blades 4 Pkg 1 T 37 01476 Cylinder 1 X 38 02676 Rear Bearing Plate 1 X 39 02696 Bearing 1 T 40 02679 Shield 1 T 41 01448 Throttle Lev...

Page 8: ... 84 94 1 Fax 352 76 84 95 1 DYNABRADE INC 2005 PRINTED IN USA PD05 02_01 05 Visit Our Web Site www dynabrade com Email Customer Service Dynabrade com Reference Contact Information 1 American National Safety Institute ANSI 3 European Committee for Standardization 25 West 43rd Street Rue de Stassart 36 Forth Floor B 1050 Brussels Belgium New York NY 10036 Tel 1 212 642 4900 Fax 1 212 398 0023 2 Gove...

Reviews: