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dymax Tridak 1200, User Manual

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dymax Tridak 1200 User Manual Download Page 13

 

13 

Tridak® Model 1200 Filling System User Guide 

Specifications 

System Specifications 

Materials of Construction

—

Wetted Parts 

Dispensing valve = See Model 828 dispensing valve user guide 
 
Fluid tubing = light-blocking, black, polyethylene 
Fluid tubing fittings = acetal 

Operating Specifications 

Required air pressure = 60-80 psi (0.41-0.55 MPa), 50 micron filtered, non-lubricated; dry air  
Required Electrical Power = 120 VAC, 50/60 Hz 

Dimensions 

System Dimensions: 29.125 in x 24.125 in x 18.25 in [73.98 cm x 61.28 cm x 46.36 cm] (W x H x D) 

Figure 8.Model 1200 Dimensional Diagram 

 

Summary of Contents for Tridak 1200

Page 1: ...Tridak Model 1200 User Guide Dual Component Syringe Filling System with Disposable Fluid Path Technology Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...

Page 2: ...yringes and cartridges We also possess the capability to fabricate nozzles and multi port dispensing manifolds that perfectly match the packages being filled Single and dual component materials can be packaged in seconds one at a time or in multiples for higher volume throughput The equipment accommodates various mix ratios High pressure filling equipment is available for packaging highly filled m...

Page 3: ...ler 5 Description of Main Components 6 Assembly and Setup 6 Unpacking and Inspecting Your Shipment 6 Utilities Required 7 Parts Included in Model1200 Syringe Filling System 7 Preparing the System for Use 7 Cartridge Retainer Preparation 7 System Interconnect 8 Installing Fill Tubing 8 Priming the System 9 Operating the System 11 Entering Mode of Operation 11 Filling a Syringe 11 Speed Control Adju...

Page 4: ... answer your questions before using the equipment Where to Get Help Additional resources are available to ensure a trouble free experience with our products Detailed product information on www tridak com Customer Support and Application Engineering teams are available in the United States Monday through Friday from 8 00 a m to 5 30 p m Eastern Standard Time You can also email us at info dymax com ...

Page 5: ...to accept specific syringes with plungers fully inserted The Tridak Model 1200 Syringe Filling Machine is designed to fill dual component syringe cartridges simultaneously The machine is set up to accept two different materials from pressurized reservoirs making it an ideal filling station for materials requiring two component mixing such as epoxies or composite resins The system can also be confi...

Page 6: ...for equipment damage If parts are damaged notify the shipper and submit a claim for the damaged parts Contact Dymax so that new parts can be shipped to you immediately The parts listed below will be included in your shipment If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Fill Height Adjustment Screw Footswitch Air Regulator Model 828 V...

Page 7: ...ARNINGS PRECAUTIONS The supply air MUST be connected before connecting air to reservoir Disconnect the air to reservoirs BEFORE supply air is disconnected The Model 828 dispensing valve used in this system is normally open Don t start without a syringe in place Cartridge Retainer Preparation 1 Install Cartridge End Fitting onto a Cartridge Retainer 2 Place a filled Cartridge into the Cartridge Ret...

Page 8: ... MPa Figure 3 Connections Rear Panel Installing Fill Tubing Connecting Fill Tubing to the Dispensing Valves 1 Remove the Tubing Retainer Plate from the dispensing valve 2 Cut one piece of 3 8 OD x 1 16 tubing to a length of 6 inches Note 3 8 OD black polyethylene tubing is included with shipment Bulk tubing of other material compositions is available from Tridak 3 Position the fill tubing as shown...

Page 9: ... Figure 4 D 2 Place the Cartridge Retainer Figure 4 G into the Cartridge Retainer Cradle Figure 4 H Note To minimize air pockets when reloading push down on the cartridge piston until material is at the cartridge fitting end and then install the cartridge retainer Figure 4 Connecting Fill Tubing to the Dispensing Valves Priming the System 1 Toggle the Power Switch located above the Power Connectio...

Page 10: ...expelled 5 The unit is now primed and can be used to fill a syringe complete with plunger Figure 5 Control Panel Setting the Fill Height To adjust the fill height loosen the Jam Nut and turn the Fill Height Adjustment Screw accordingly Figure 6 Figure 6 Fill Adjustment Controls Jam Nut Fill Height Adjustment Screw Speed Control Retract Power Indicator Prime Left Prime Right Cycle Start Pump Flow ...

Page 11: ...will run until the Height Adjustment reaches the end of its stroke and the stop When the unit has stopped the syringe can be removed and replaced Speed Control Adjustments The Model 1200 allows for complete and quick filling of syringes by controlling the fill rate of materials as well as controlling the rise rate of the plunger This design allows for an even fill on both sides simultaneously The ...

Page 12: ...lling Fill Tubing section of this manual for further details Figure 7 Replace the Fill Tubing Spare Parts and Accessories Item Part Number Air Regulator Precision Air Regulator T14051 Dispensing Valve Model 828 Dispensing Valve T17057 Material Reservoirs Cartridge Reservoir 20 oz 500 mL T16763 Cartridge Reservoir 32 oz 900 mL T17035 Tubing Fluid Line Kit 3 8 OD Black Polyethylene T16787 Air Line K...

Page 13: ...uide Fluid tubing light blocking black polyethylene Fluid tubing fittings acetal Operating Specifications Required air pressure 60 80 psi 0 41 0 55 MPa 50 micron filtered non lubricated dry air Required Electrical Power 120 VAC 50 60 Hz Dimensions System Dimensions 29 125 in x 24 125 in x 18 25 in 73 98 cm x 61 28 cm x 46 36 cm W x H x D Figure 8 Model 1200 Dimensional Diagram ...

Page 14: ... use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM TRIDAK THOSE...

Page 15: ...Connections 8 Help 4 Installing Fill Tubing 8 Modes of Operation 11 Operation 11 Optional Equipment 12 Parts Included 7 Product Overview 5 Pump Mode 11 Reloading Material 11 Replacing the Fill Tubing 12 Safety 4 Personal Protective Equipment 5 Preventing Injection Injury 5 Using Safe Operating Pressures 5 Setup 6 Spare Parts 12 Specifications 13 Speed Control Adjustments 11 Support 4 System Benefi...

Page 16: ...t users in their performance testing and evaluation Data sheets are available for pressure pots upon request T17566 MAN046 4 9 2020 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com cn Dymax Europe GmbH 49 611 962 7900 info_de dymax com www d...

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