DYI SHENG DS04-P Operating Manual Download Page 12

FAQ

 11

A. If your pump won't start.

a. Air inlet unusual: Check the air regulator whether works or not. If it can’t work, change the abnormal parts.

b. Pipeline clogging: Check the fluid pipe whether blocks or not. If it blocks, removing the obstruction. (Make sure the pipe is relieved air pressure to prevent casualty.)

c. Damaged parts: If the parts of the pump have damaged, please contact a professional person.

B. Air entrainment in the pipe

a. Loose joints: Check the input pipeline whether close tightly.

b. Diaphragm problem: The diaphragm loose or ruptured might lead air escape to the pipeline, please contact a professional person.

C. Fluid leaks from pump exhaust

a. Condensation: If it leaks oil-water mixture from the silencer, not the liquid which transports. It should enhance the air pressure pipeline and install the modular type F.R.L unit.

b. Diaphragm problem: If it is the liquid being transported, the diaphragm may be loose or ruptured. Please contact a professional person.

D. Pump flow rate dropping or it is irregular working.

a. Ball valve abnormal: If the ball valve has severe wear parts or include foreign objects, it might cause a ball valve abnormal. Please change the parts or remove the foreign object.

b. O-ring abnormal: If the O-ring wear and tear, it might lead to air pressure unbalanced. You can purchase spare seal kits by yourself to exchange the broken O-ring.

E. The pump works to slow down or stall easily.

a. Pipeline stuck: Make sure whether the inlet/outlet pipelines blocked or not. It might cause the inner pipeline to get smaller. We recommend you to clean up or change the pipeline.

b. Abnormal lubrication: Ensure the air chamber of the pump whether lubricates sufficient or not. Please clean up the dirty parts and relubrication. (It is recommended to add lubricating

    oil to the air pressure inlet pipeline every half year, don’t exceed 10ml each time.)

c. Sequential valve abnormal: If the deterioration of the sequential, if it is worn, please change it.

d. Compressed Air Lines Freezing: The Slithery Mass Valve #53 might be frozen because of low temperature and condensate. If it happens, it is recommended to add antifreeze in the pipeline and enhance 

    the air-drying to improve the situation.

e. Clogged Silencer: If the air quality in the environment is horrendous, it may cause the air pressure source to mix dust. When it happens, it will block the silencer hole, which will cause unsatisfactory 

    exhaust after a while. It is suggested that replace the new or a larger aperture silencer.

F. Air leakage

a. The Slithery Mass Valve #53 and Include Ply #54 are worn: If the Slithery Mass Valve #53 and Include Ply #54 are worn. It will have occurred air leakage which will cause the pump to operate abnormally. 

    If it happens, please replace the part.

b. O-ring is worn: If the O-ring inside the Body of Sequential to Air Valve is worn. It will have occurred air leakage which will cause the pump to operate abnormally. Please replace the O-ring.

G. There is an abnormal leak at the pump junction

a. Air pressure is overload: Pump operating pressure cannot more than 7.0 bar (kg/cm^2). If it exceeds, it will cause the liquid leakage or damage of 

    the pump, it should adjust the air pressure range.

b. The joint is loosely sealed: Except incomplete locking, if the O-ring or Pad of the pump joint has deformation or wear, it will be loosely sealed and then leakage. 

    Please replace the parts of the pump.

S. If these answers cannot solve your problem, please contact DYI SHENG’s staff.

Warranty:

Please look at “F. Warranty Instructions”.

Summary of Contents for DS04-P

Page 1: ...DS04 P OPERATING MANUAL ...

Page 2: ...e and Liquids Serviceability Specification 3 Material and Temperature Range 4 Exploded View Drawing 5 Screws Torque Guide 6 Dimensions 7 Important Safety Information 8 Installation Considerations 9 Installation Instructions 10 FAQ 11 Warranty Instructions 12 ...

Page 3: ...on below Note PPG Polypropylene add Bolivian filament ent Current specificalion Size Wetted Body Center Body Pupe Type Diaphragm Ball cover Ball Ball seat Edition 04 1 2 P PPG A Aluminum T Conter U UPE P PP S S S 316 S Stainless Steel 01 T PTFE TFM E PE T PTFE T PTFE 02 O Santoprene P PP ...

Page 4: ...nyl Chloride Ammonia Asphalt Sulfuric Acid Chromic Acid Electroplate Solu on High Temperature Sauce Chili Sauce Coal Oil Vola le Oil Carrier Oil Immiscible Fluids Freezing Mixture Degreasing Agent Methylene Chloride Jam Juice Ace c Acid Leavan Slops Balsam Olive Oil Defoamer DSXX SAX OXSO X Glaze Po ery Clay Thick Liquid Bolivian Filament Note Depending on the density temperature concentration and...

Page 5: ... thermoplas c vulcanizates TPVs are high performance elastomers which offer manufacturing flexibility ease of processing and durability It combines the characteris cs of vulcanized rubber with the processing proper es of thermoplas cs 40 135゚C Polyethylene PE The thermoplas c resin is made by polymeriza on of ethylene which is also includes a polymer of ethylene and a small amount of the polyethylen...

Page 6: ...039 17 PadOfDiaphragm 2 PA000059 18 Oring 2 PD000011 19 28 ShaftCover A Set 1 A16 19 28 20 28 ShaftCover B Set 1 A16 20 28 21 29 AxisSwitch Set 1 A16 21 29 22 ShaftOfDiaphragm 1 PA000114 23 Oring 2 PB000001 32 HexagonScrew 4 PC000005SW 33 AbnormalOring Outside 1 PD000140 34 AbnormalOring Inside 1 PD000139 35 BodyOfSequential 1 PA000102 36 PistonOfAirValve 1 PA000141 37 Oring 1 PDAP0023 38 Oring 2 ...

Page 7: ... kgf cm 0 0981 9 81 1000 0 01 0 868 0 072 1 kgf m 9 8066 981 100000 100 86 8 7 233 1 lbf in 0 113 11 3 1150 1 152 0 0115 0 083 1 lbf 1 355 136 13800 13 83 0 138 12 Unit Imperial Unit Tension to Torque Conversion SI Gravity Unit Posi on Name Torque Values kgf cm 45 M6 Hexagon Screw 50 55 Max 12 M8 Steel Hexagon Screw 85 95 Max 3 M6 Hexagon Screw 120 130 Max 1 M8 Hexagon Screw 75 85 Max 32 M6 Hexago...

Page 8: ...7 DIMENSIONS 170 126 237 98 120 180 Air Inlet 1 4 218 262 50 Fluid Outlet 1 2 Fluid Inlet 1 2 ...

Page 9: ...8 IMPORTANT SAFETY INFORMATION ...

Page 10: ...es If too much wastewater is introduced into the pump body the wastewater and lubricating oil will emulsify and affect the lubrication of the parts or block the pores thereby affecting the operation performance of the pump or causing malfunction Air Line Moisture Water in the compressed air supply can create problems such as icing or freezing of the exhaust air causing the pump to cycle erraticall...

Page 11: ...le connection Pipe Connection Style Optional Pipe Connection Style Optional Flexible connection Gauge Gauge Shut Off Valve Shut Off Valve Drain Port Drain Port Discharge Suction Air inlet Air shut Off Valve Modular Type F R L Unit INSTALLATION INSTRUCTIONS ...

Page 12: ...mp whether lubricates sufficient or not Please clean up the dirty parts and relubrication It is recommended to add lubricating oil to the air pressure inlet pipeline every half year don t exceed 10ml each time c Sequential valve abnormal If the deterioration of the sequential if it is worn please change it d Compressed Air Lines Freezing The Slithery Mass Valve 53 might be frozen because of low te...

Page 13: ...of the original quality of the product we will change a new one for you Improper use e g Falling Attacked Liquid input etc or abnormal operating conditions e g Flood Fire Earthquake Lightning strike Typhoon etc these damages are not covered by the warranty Improper installation self modifying wear and tear caused by not transporting in accordance with machine regulations Accident or defect caused ...

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