DVP DC.16DEX Operating And Maintenance Instructions Manual Download Page 6

 

 

Operating and Maintenance Instructions

 

EN 

DC.16DEX

 

 

 

www.dvp.it 

8702042 – 01/10/2014 – R.4 

 

 

SAFETY 

 

2.1 

GENERAL WARNINGS 

L’atmosfera  esplosiva  costituisce  un  grave  pericolo  per  la  salute  dei  lavoratori  e  pertanto  devono  essere 
attivate tutte le misure di prevenzione possibili, in accordo con le normative locali vigenti. 
Gli  impianti  elettrici  installati  in  zona  classificata  ATEX  sono  soggetti  a  denuncia  all’INAIL  e  verifica 
periodica biennale da parte dell’ASL/ARPAV.  

It  is  important  to  read  this  manual  before  performing  any  operation  on  the  pump.  Compliance  with  the  safety 
standards  of  the  country  in  which  the  pump  is  installed  and  requirements  of  qualified  personnel  for  various 
maintenance, use, installation, etc. are recommended throughout the life of the pump. 
The main rules of conduct to be observed for operation at a suitable level of security are the following: 

  Installation, operation, maintenance, etc. operations should always be performed by qualified, trained personnel. 

  Without exception, always wear necessary personal protective equipment. 

  Always perform all cleaning, adjustment and maintenance operations with all power equipment cut off. 

  Do not direct water jets toward electrical parts, even if they are protected by enclosures. 

  Do not smoke during work or maintenance, especially where solvents or flammable materials are being used. 

  Do  not  damage  symbol  plaques  or  pictograms  on  the  pump.  If  they  should  accidentally  become  damaged, 

immediately replace them with other identification plaques.  

D.V.P. Vacuum Technology s.p.a. disclaims any liability for damage to persons or property resulting from improper 
use of the pump, from tampering with its safety apparatus or failure to observe operational safety standards. 
 

2.2 

RESIDUAL RISKS 

 

 

 

HAZARD 
This  pump  has  been  designed  to  minimise  residual  risks  to  personnel.  We  urge  you,  however,  to 
take the utmost care and attention in carrying out maintenance operations. The confidence gained 
with frequent contact with the pump too often leads users to forget or underestimate risks. 

 

High temperature hazard 
Pump surfaces can exceed a temperature of 70°C. Install the pump in a protected area that is accessible only by 
authorised personnel and only perform operations when the pump is stopped and cooled.  

 

Hazard generated by low pressure 

Avoid  contact  with  pump  intake  attachment  during  operation.  Before  any  interventions,  isolate  the  pump  from  the 
system, introduce air into the intake circuit and clean the area with an ATEX atmosphere. Contact with low pressure 
points can cause accidents. 

 

Hazard generated by pressure 

The pump tank is pressurised. Do not open and do not leave oil filler or drain plugs open during operation. 

 

Danger of emission of an ATEX atmosphere 

The  pump  will  draw  fluids,  gases  or  vapours  containing  potentially  explosive  atmospheres  (ATEX)  The 
intake/discharge connections and the filling/draining oil caps must be securely tightened and properly connected to 
the system in order to avoid contamination of the working environment with an ATEX atmosphere. 

 

Danger from the emission of harmful and/or explosive substances 

The pump exhaust air contains traces of oil mist and an ATEX atmosphere; check the compatibility of the oil with 
the system operator and that the discharge of the pump is securely connected to prevent the escape of an ATEX 
atmosphere into the working environment. 
Faults or wearing of seals may cause oil lubricant leaks and an explosive atmosphere. Avoid dispersion in soil, the 
pollution of other materials and the emission of an ATEX atmosphere. 
Whenever  air  containing  hazardous  substances  are  sucked  in  (i.e.  biological  or  microbiological  agents),  use 
abatement  systems  placed  before  the  vacuum  pump.  Used  oil  must  be  disposed  of  according  to  applicable 
regulations in the country of pump use. 

 

Electrical hazard 

Electrical equipment in the pump includes live parts which, upon contact, can cause serious damage to persons and 
property. Any kind of intervention on the electrical system must be performed by qualified personnel.  

 

Fire and/or explosion hazard 

Use of the pump in areas that are inconsistent with its marking, for any uses not provided for or prohibited by this 
manual as well as a lack of proper maintenance can cause malfunction with a risk of overheating, fire or explosions. 
In case of fire, do not use water to extinguish the flames, but use dry chemical or CO2 or other means compatible 
with the presence of electrical equipment and lubricants. 

Summary of Contents for DC.16DEX

Page 1: ...VACUUM TECHNOLOGY OPERATING AND MAINT ENANCE INSTRUCTIONS Translation of the original instructions OIL BATH VANE VACUUM PUMPS DC 16DEX www dvp it info dvp it...

Page 2: ...g its clientele to reach its objectives For this reason our customers are the focus of our attention and we promote the sending of suggestions and or proposals for improvements that could be applied t...

Page 3: ...ISTICS 7 4 INSTALLATION 8 4 1 RECEIPT AND CONTENT VERIFICATION 8 4 2 PACKAGING 8 4 3 TRANSPORT AND HANDLING 8 4 4 STORAGE 8 4 5 ENVIRONMENTAL CONDITIONS 9 4 6 PUMP INSTALLATION 9 4 7 MOTOR INSTALLATIO...

Page 4: ...cations regarding the pump pump model and serial number year of manufacture date of purchase detail information regarding problems verified 1 3 METHOD OF CONSULTATION For improved understanding of the...

Page 5: ...Equipment unit I underground II surface 3 Category of the equipment pump in category 3 internal NOT ATEX certified for the external surface Category 3 comprises equipment designed to operate in accord...

Page 6: ...a protected area that is accessible only by authorised personnel and only perform operations when the pump is stopped and cooled Hazard generated by low pressure Avoid contact with pump intake attach...

Page 7: ...jection hazard Install the pump in order to avoid those in charge of works being directly hit by parts or bits of parts flying through the fan cover casing due to the cooling fan breaking 2 3 PICTOGRA...

Page 8: ...more than 10 minutes Any use other than that for which the pump was constructed is to be considered an abnormal condition and therefore can cause damage to the pump and pose a serious danger to the o...

Page 9: ...tial final pressure Abs Mc Leod mbar micron 0 0005 0 37 Final pressure with gas ballast Abs mbar hPa 0 08 Max inlet pressure for water vapour mbar hPa 17 23 Max water vapour pumping rate Kg h 0 22 0 3...

Page 10: ...qualified and experienced personnel The pump can be raised and moved only with forklift trucks or with lifting equipment ropes hooks etc applied to the pump as shown in the figure and adjusted to the...

Page 11: ...on Temperature Humidity and altitude The corresponding limit values are shown in the table of the technical specifications see 3 3 Dimensions and characteristics of this manual Please contact the Manu...

Page 12: ...exceeded or a degradation in the level of protection of the pump itself HAZARD The user must ensure that the temperature of the flammable liquid gas or vapour produced by the pump is higher than the...

Page 13: ...ues contained on the motor rating plate The connection cable must be adequate for the power absorbed by the pump absorption values are shown on the pump motor rating plate taking into account the envi...

Page 14: ...due to the opening of the oil filler cap WARNING When filling the oil tank never exceed allowed maximum level Undo the oil filler plug Pour oil in the tank up to mid range of the oil sight glass Clos...

Page 15: ...ast valve no 5 of 2 turns Let pump run under these conditions for at least 1 hour If oil appearance is not back to normal light colour and no signs of emulsifying change oil 5 1 4 STOP The pump must b...

Page 16: ...ner inconsistent with instructions with non original spare parts or otherwise so as to impair its integrity or modify its characteristics D V P Vacuum Technology s p a will be released from any liabil...

Page 17: ...al of used or polluted oil 6 2 3 CHECK AND CLEAN GAS BALLAST HAZARD Before carrying out the operations listed below isolate the pump from the operating system by means of an isolation valve required i...

Page 18: ...as well as the spare part purchase number DESCRIPTION DC 16DEX Kit minor K9602028 Kit major K9602028 1 Olio 1 dm 8833100 SW100 Olio 5 dm 8833500 SW100 Gas ballast gasket 1001018 D V P Vacuum Technolog...

Page 19: ...2042 01 10 2014 R 4 www dvp it 7 HOW TO RETURN THE PUMP The product may only be returned after prior agreement with the supplier who will provide the authorisation number that must accompany the mater...

Page 20: ...it Demolition of the pump must be performed by authorised technicians Metal parts can be disposed of as scrap metal All materials deriving from demolition must be disposed of according to regulations...

Page 21: ...lter C Pump is noisy Motor coupling damaged where present Contact Service Department Bearings damaged Contact Service Department Vanes worn out Contact Service Department Wrong motor rotation Check el...

Page 22: ...Operating and Maintenance Instructions EN DC 16DEX 20 www dvp it 8702042 01 10 2014 R 4...

Page 23: ...t appear to be faulty due to negligence and or carelessness during use failure to observe the equipment operating instructions lack of maintenance incorrect installation and or maintenance maintenance...

Page 24: ...Cod 8702042 01 10 2014 R 4 EN D V P Vacuum Technology s p a Via Rubizzano 627 40018 San Pietro in Casale BO Italy Ph 3905118897101 Fx 3905118897170 Email info dvp it...

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