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If hose rework needs to be done on installed products, this rework must be done with 
cassette out from 

product’s body.  

Proceeding  this  way,  it  will  prevent 
water  on  products  body  accessing 
inside  cassette  when  removing 
silicone pressure switch pipe. 

Step by Step product disassembly. 

Maintenance Guide 

Summary of Contents for CICLON L

Page 1: ...Macerator Pumps Lifting Station Technical presentation Part 1...

Page 2: ...Index Brief history and product background Product range characteristics Benchmarking with SFA range Installation Servicing...

Page 3: ...Product Background The first model was launched in 2002 It incorporated a revolutionary characteristics which created market trend Smooth design instead of the shoe box concept offered by the competi...

Page 4: ...e just flush the toilet all the operation is automatic Easy to maintain the cassette concept allows accessing to the unit s engine WITHOUT moving the toilet and all the units connected to the macerato...

Page 5: ...A second model more compact Pumping station followed shortly after History Product Background...

Page 6: ...Product Range Install it anywhere Just select the inlets you need and the pumping height you require...

Page 7: ...The complete product range here Product Range...

Page 8: ...Choose one depending on your needs WC Basin Shower Bidet Sink Dish washer Washing machine Product Range...

Page 9: ...Product Characteristics 5 m max 7 m max 23 l min 23 l min 6 m max 23 l min Lucia di Piave 24th November 2011...

Page 10: ...ve suitable for PVC pipes Pumping capacity 6 m vertical or 62 m horizontal 95 l min 2m 23 l min 6m EN 12050 certified product Power 600 W 230 V AC 50 Hz Max operating temperature 50 C Eccentric pan co...

Page 11: ...Product Characteristics...

Page 12: ...Up to 2 m Up to 12 m Up to 22 m Up to 32 m Up to 42 m Up to 52 m Up to 62 m Horizontal distance Vertical distance Product Characteristics...

Page 13: ...ith non return valve suitable for PVC pipes Pumping capacity 5 m vertical or 52 m horizontal 85 l min 2m 23 l min 5m EN 12050 certified product Power 500 W 230 V AC 50 Hz Max operating temperature 50...

Page 14: ...Product Characteristics 25mm PN15...

Page 15: ...Product Characteristics...

Page 16: ...m PN15 with non return valve suitable for PVC pipes Pumping capacity 5 m vertical or 52 m horizontal 85 l min 2m 23 l min 5m EN 12050 certified product Power 500 W 230 V AC 50 Hz Max operating tempera...

Page 17: ...Product Characteristics 25mm PN15...

Page 18: ...Product Characteristics...

Page 19: ...Benchmarking with SFA Equivalent product per application 5m 52m 5m 52m 6m 62m 7m 72m 7m 72m 7m 72m...

Page 20: ...n casset system Max pumping 5 m vertical 5 m vertical height distance 100 m horizontal 52 m horizontal Motor W 400 W 470 W Weight 5 4 Kg 7 95 Kg Start Stop system Pressure switch Pressure switch Water...

Page 21: ...n in casset system Max pumping 5 m vertical 5 m vertical height distance 100 m horizontal 52 m horizontal Motor W 400 W 470 W Weight 5 4 Kg 7 95 Kg Start Stop system Pressure switch Pressure switch Wa...

Page 22: ...set system Max pumping 7 m vertical 6 m vertical height distance 110 m horizontal 62 m horizontal Motor W 1100 W 550 W Weight 10 0 Kg 10 8 Kg Start Stop system Pressure switch Pressure switch Water pr...

Page 23: ...ping 4 m vertical 7 m vertical height distance 40 m horizontal 72 m horizontal Motor W 250 W 390 W Weight 3 5 Kg 7 6 Kg Start Stop system Pressure switch Pressure switch Water protection IP44 IP44 Out...

Page 24: ...7 m vertical height distance 50 m horizontal 72 m horizontal Motor W 400 W 390 W Weight 6 3 Kg 7 6 Kg Start Stop system Pressure switch Pressure switch Water protection IP44 IP44 Outlet 32 mm 25mm PN...

Page 25: ...vertical height distance 70 m horizontal 72 m horizontal Motor W 400 W 390 W Weight 6 4 Kg 7 6 Kg Start Stop system Pressure switch Pressure switch Water protection IP44 IP44 Outlet 32 mm 25mm PN15 No...

Page 26: ...Installation Guide Installation video Play the video here...

Page 27: ...ays pump first the vertical gap and later the horizontal Lateral inlets must come from a 1 2 sloped pipe Connected sanitary appliances do not need a trap Installing a non return valve is a must Instal...

Page 28: ...is installed minimum height must be respected otherwise waste water may appear onto the shower enclosure Ensure that lateral inlets equipped with the non return valve are correctly assembled NRV flap...

Page 29: ...not operate open and or close properly When assembling a toilet ensure the pan connector correctly fits into the toilet spigot and the macerator unit without leakage Ensure once the toilet is install...

Page 30: ...ap of 22 cm in the installation above the unit to allow access for maintenance Ensure the macerator is not concealed behind a wall or at a different level from the wc which might prevent its easier ac...

Page 31: ...mps water to a collector pipe below ground level Washing machines dish washer machines or other units equipped with pump must not be connected unless specified to a macerator Except CICLON LS where it...

Page 32: ...Maintenance Guide Normal operation does not require any specific maintenance...

Page 33: ...servicing Easy access from the left side of a toilet Avoid disassembling all the pipe connections and the toilet screws to the floor which are normally corroded One screw away from accessing to the mo...

Page 34: ...unit is disconnected from the power supply and close the water supply prior to any operation To prevent any damage always extract the cassette unit from its enclosure before operating any component mo...

Page 35: ...Electrical wiring All the connections are faston equipped BROWN BLACK BROWN BLUE Maintenance Guide...

Page 36: ...servicing are here In case of blockage servicing access should be made here Cassette access top view Cassette access bottom Capacitor TRIAC Motor impeller Pressure switch Motor External blade Pressure...

Page 37: ...tations screw identified Capacitor and pressure switch come with faston for easier assembly Pressure switch top view Capacitor Triac Pos 1 To cable brown Pos A1 To cable brown Unused Pos 3 To cable bl...

Page 38: ...Spare parts CICLON L Maintenance Guide...

Page 39: ...Spare parts CICLON XS Maintenance Guide...

Page 40: ...Spare parts CICLON LS Maintenance Guide...

Page 41: ...Troubleshooting...

Page 42: ...Service agent to Dux NZ For customer service follow up Dux Ciclon Service Agent is asked to attend the repair Dux offers a 2 year warranty for all its sanitary macerators lifting stations This warran...

Page 43: ...ilet used to evacuate elements which block the motor Inadequate installation Product installed not according to installation manual or using it for un approved applications Product failure Electrical...

Page 44: ...icing Thermotrip motor protection Wait 20 min aprox If you hear a buzz without further movement pump might be blocked Macerator does not stop Outlet pipe too high or too long The outlet pipework is re...

Page 45: ...tom blades should be cleaned Fix leakages from WC or auxiliary connections Clean or replace NRV The macerator works with the WC but not with the auxiliary connections Lateral inlet pipework blocked Cl...

Page 46: ...n NRV Replace the pressure switch Odd noises when macerator operates Obstruction due to foreign object Water absorbed as the outlet pipe end discharges at a lower height than the unit s installation E...

Page 47: ...de s jam due to inappropriate toilet use 1 Macerator used with sinks washing machines dishwashers 2 Use of inadequate cleaning products 3 1 3 Blades must be accessed un screwing and removing all eleme...

Page 48: ...n required 18 cm 4 Inadequate outlet pipe other than 25mm PN15 use 2 Vertical non return valve glued in excess thus avoiding to close open or not installed Exceeded maximum pumping distances 2 Inadequ...

Page 49: ...Faulty installations must be changed to avoid these failures Installer caused typical failure issues Maintenance Guide...

Page 50: ...Servicing...

Page 51: ...lace the pressure switch and pipe the cassette unit must be accessed Unplug from power line before any further action Remove hub cap unscrew cassette cover Step by Step product disassembly Maintenance...

Page 52: ...All the products must be installed with a 22 cm free top area to allow the cassette disassembly Bolts to enable easier casset extraction Maintenance Guide Step by Step product disassembly...

Page 53: ...emove cassette cover Remove motor ventilation casing and any other electrical component which may interfere on accessing silicone pressure switch pipe Step by Step product disassembly Maintenance Guid...

Page 54: ...ducts this rework must be done with cassette out from product s body Proceeding this way it will prevent water on products body accessing inside cassette when removing silicone pressure switch pipe St...

Page 55: ...ipe before replacing or checking the non return valve Remove 1 1 4 nut Remove fixation clip Non return valve joint A recipient to collect all the water coming from the vertical pipe should be prepared...

Page 56: ...Visit us at www dux co nz...

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