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Dustbane POWER CLEAN, Operation Manual

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TABLE OF CONTENTS 

Dustbane Products Limited 

Machine Data Log/Overview. ...........................1 
Table of Contents .............................................2

 

 
HOW TO USE THIS MANUAL 
 

How to use this Manual.....................................1-1 

 
SAFETY 
 

Important Safety Instructions .............................2-1 
Hazard Intensity Level. .....................................2-2 
Grounding Instructions.......................................2-3

 

 

OPERATIONS 

 
Controls ...........................................................3-1 
Machine Operation. ..........................................3-2 

Set Up ..........................................................3-2 

   Operation. .....................................................3-2 
   Cleaning. .......................................................3-2 

 
MAINTENANCE 

 
Belt/Brush Access............................................4-1 
Vac Motor Access & Filters. ............................4-1 
Vac Motor Brush Removal................................4-1 
Brush Motor.....................................................4-1 
Carbon Brush. ..................................................4-1 
Daily Maintenance............................................4-2 
Regular/Periodic Maintenance. ..........................4-2 
Wiring Diagram. ...............................................4-3 

 
GROUP PARTS LIST 

 
Brush and Drive Group. ....................................5-1 
Brush Height and Wheel Group. ........................5-3 
Vacuum Group. ................................................5-5 
Handle Group. ..................................................5-7 
Lid/Decal Group. ..............................................5-9 
Electrical Panel and Cover Group……………...5-11 
Suggested Spare Parts…………………….……5-12 
Warranty........................................................ 5-13 
 
 
 
 
 

 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 

 
 
 
 
 

2 

Summary of Contents for POWER CLEAN

Page 1: ...OPERATION MANUAL POWER CLEAN POWER CLEAN WIDE AREA VACUUM Item Code 19384 Edition 02 03 27 ...

Page 2: ..._____ Address _____________________________________________________________________________________ __________ MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED ____________...

Page 3: ...Carbon Brushes Brush Motor Carbon Brush Daily Maintenance Regular Periodic Maintenance The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part QTY column lists the quantity of the part use...

Page 4: ...hine Operation 3 2 Set Up 3 2 Operation 3 2 Cleaning 3 2 MAINTENANCE Belt Brush Access 4 1 Vac Motor Access Filters 4 1 Vac Motor Brush Removal 4 1 Brush Motor 4 1 Carbon Brush 4 1 Daily Maintenance 4 2 Regular Periodic Maintenance 4 2 Wiring Diagram 4 3 GROUP PARTS LIST Brush and Drive Group 5 1 Brush Height and Wheel Group 5 3 Vacuum Group 5 5 Handle Group 5 7 Lid Decal Group 5 9 Electrical Pane...

Page 5: ...or vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shopsandoffices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel During operation attention shall be paid to other persons especially children When leaving unattended secure against unintentional movement The machine shall only be operated by...

Page 6: ...fe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to ...

Page 7: ... that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary ada...

Page 8: ...ust handle and press parallel to handle to 6 Vac on off switch Turns on and off vac motor 7 Brush motor circuit breaker Provides overcurrent protection for the brush motor 8 Vac motor circuit breaker Provides overcurrent protection for the vacuum motors 9 Exhaust filter Filters exhaust air for safe and quiet operation 10 Accessory hose activation pedal Press pedal down to use the accessory hose Li...

Page 9: ...zip the cloth bag and place the paper bag inside Push the rubber gasket seal over the chute Zip cloth bag closed taking care not to damage the paper bag and close lid 5 Attach the detail tools to the top of the dust bag cover by pressing the appropriate tool into the clips 6 Take the accessory wand and attach to the hose and insert wand into the wand holster 7 Strain relief NOTE Attach strain reli...

Page 10: ...nt lever on the right side to the correct setting for the carpet being vacuumed Lower brush gradually until firm brush contact is heard WARNING KEEP MACHINE MOVING WHILE BRUSH ENGAGED DAMAGE TO CARPET COULD OCCUR IF NOT MOVING NOTE Always return brush to storage position after using machine 4 Depress the brush lever at the handle to start the brush 5 Move forward at a steady pace for through clean...

Page 11: ...er tension TO ACCESS AND REMOVE VAC MOTOR AND FILTERS 1 Open lid cover 2 Remove 2 screws from each both vac motor brackets REMOVAL OF VAC MOTOR CARBON BRUSHES 1 Access vac motors as described above 2 Vac motor can be lifted out and electrically disconnected THE GREEN GROUND WIRE MUST ATTACH THE MOTOR TO THE POWER CORD FOR SAFE OPERATION SEE THE WIRING DIAGRAM NOTE WHEN REPLACING ELECTRICAL COMPONE...

Page 12: ...at of silicone lubricant to axles 2 The filter bag can be washed twice before losing the filtering capability This should be done using a mild detergent in cool water and hung up to drip dry 3 Inspect and clean vac motor filters 4 Periodically inspect all hoses electrical cables filters gaskets and connections on your machine Frayed or cracked hoses should be repaired or replaced to eliminate vacu...

Page 13: ... 4 7 5 7 1 0 4 B L K 8 8 0 2 4 7 S W I T C H M A I N 8 8 2 2 0 W H T M O T O R V A C W H T B L K B L K 7 6 0 7 0 S W I T C H B O X S C R E W 8 8 0 2 5 3 G R N B R U S H 3 A M P 8 8 0 2 4 8 B L K C B B L K V A C 1 3 A M P C B R E D B L K H A N D L E 8 8 2 3 1 W H T M I C R O S W I T C H M O T O R R E D 8 8 0 1 1 8 8 8 2 2 0 V A C M O T O R B L K M O L E X 8 8 0 2 4 9 B R U S H 7 0 0 2 4 7 0 3 6 3 4...

Page 14: ...5 25 26 27 5 3 12 6 9 7 4 11 12 28 18 43 44 42 41 38 40 39 37 38 19 21 20 21 22 10 30 22 36 2 35 34 VACUUM DOOR ASSEMBLY 18 33 33 18 8 22 21 45 17 13 32 31 14 24AB BRUSH SET BRUSHDRIVE MOTOR ASSEMBLY 23 1 BRUSH ASSEMBLY DETAIL BRUSH ASSEMBLY 29 5 1 BRUSH DRIVE MOTOR ASSEMBLY ...

Page 15: ... HHCS PLTD 21 3 87025 11 WASHER 1 4 LCK EXT STAR SS 22 3 87090 8 WASHER 1 4ID X 3 4OD 23 3 880118 1 WIRE ASM BRUSH MOTOR 24A 3 140212 1 BRUSH SET LEESON BRUSH MOTOR 24B 3 14340 1 BRUSH SET WINDSOR BRUSH MTR 25 3 73992 1 SHOE VAC 26 3 87016 4 WASHER 10 LOCK EXT STAR SS 27 3 70361 4 SCR 10 32 X 1 2 PHTR PLTD 28 3 11041 1 BELT 220 J 6 POLY V 29 3 99809 3 42 FOAM TAPE 1 8T X 3 4 1SDA 30 3 70586 2 SCR ...

Page 16: ...BRUSH HEIGHT AND WHEEL GROUP Dustbane Products Limited MAIN FRAME ASSEMBLY 4 8 14 10 6 22 20 20 24 21 19 16 5 23 24 12 7 17 24 3 21 19 9 1 2 19 15 18 11 13 5 3 ...

Page 17: ... ADJUSTMENT 9 3 14353 1 BRKT HEIGHT ADJ RIGHT 10 3 89094 2 WHEEL 1 5 8D CUSHION 11 3 89114 2 WHEEL 10 DIA 12 3 87163 1 WASHER 3 8 SPLIT LOCK PLTD 13 3 41236 2 HUBCAP 5 8 SHAFT 14 3 57032 2 NUT 3 8 16 SERRATED FLG 15 3 57047 4 NUT 1 4 20 NYLOCK PLTD 16 3 62623 1 PLATE AXLE MOUNTING 17 3 87156 2 WASHER 75ID X 1 25OD X 125 18 3 67376 1 ROD 625 X 25 30 CRS 19 3 87090 8 WASHER 1 4ID X 3 4OD 20 3 87088 ...

Page 18: ...VACUUM GROUP Dustbane Products Limited 6 5 14 13 4 9 10 7 BRUSH SET 17 8 11 3 15 16 12 1 2 5 5 ...

Page 19: ...PER PKG OF 10 6 3 140164 1 BAG CLOTH U19855 7 3 140211 2 BRUSH SET VAC MOTOR 8 3 70323 2 SCR 10 32 X 1 4 PHTR PLTD 9 3 34012 2 FILTER VAC MOTOR 10 3 73461 2 SCREEN 5 32 032T 20GA AL 3X3 11 3 35204 2 GASKET 4 0ID X 5 5OD X 38THK PRN 12 3 35200 1 GASKET FILTER BAG NECK 13 3 87025 2 WASHER 1 4 LOCK EXT STAR SS 14 3 70505 2 SCR 1 4 20 X 1 0 HHCS PLTD 15 3 70114 4 SCR 10 X 3 4 POLYFAST 16 3 29205 1 DEB...

Page 20: ...HANDLE GROUP Dustbane Products Limited 23 31 29 5 21 32 34 27 25 33 3 4 24 HANDLE ASSEMBLY DETAIL 19 22 27 9 14 28 20 11 35 36 18 10 26 17 30 13 12 8 15 16 6 7 28 27 1 HANDLE ASSEMBLY 2 5 7 ...

Page 21: ...4 1 ROD HANDLE ADJ 16 3 73169 1 STRAIN RELIEF CORD HOOK 17 3 51254 2 LOCK HANDLE 18 3 87080 2 WASHER 5 X 1 25 FLAT PLTD 19 3 57154 2 NUT CAP 1 4 DIA RETAINING PLTD 20 3 70683 4 SCR 10 32 X 3 8 PHMS SS DL 21 3 70245 2 SCR 4 40 X 3 4 PHMS PLTD 22 3 70361 2 SCR 10 32 X 1 2 PHTR PLTD 23 3 72093 1 SWITCH 125VDC SPST N O 24 3 73698 2 SPACER 50D X 28ID X 38L 25 3 73843 1 SPRING TORSION 26 3 78365 1 TUBE ...

Page 22: ...LID DECAL GROUP Dustbane Products Limited 14 15 11 12 10 4 1 2 3 8 5 13 6 7 9 5 9 ...

Page 23: ... SHT METAL SS 4 3 51335 1 LID WAV 5 3 35207 2 GASKET FOAM 1 2 X 10 6 3 73838 1 SPRING 24OD X 2 0 COMP 7 3 66285 2 PIN 250 X 75 CRS 8 3 50776 1 LABEL WARNING 9 3 50762 1 LABEL BRUSH HEIGHT ADJ 10 3 02083 1 BRUSH 3 DUST 11 3 70233 6 SCR 10 X 3 8 PH HI LO PLTD 12 3 27744 3 CLIP C 1 1 2 PLASTIC 13 3 02085 2 BRUSH UPHOLSTERY 14 3 02084 1 TOOL 5 UPHOLSTERY 15 3 02292 1 TOOL 11 PLASTIC CREVICE 5 10 ...

Page 24: ...ELECTRICAL PANEL AND COVER GROUP Dustbane Products Limited 1 2 3 4 5 4 16 7 8 9 10 11 12 14 15 17 13 NUTS SUPPLIED WITH CIRCUIT BREAKER NUT SUPPLIED WITH SWITCH 6 5 11 ...

Page 25: ...9 3 66323 1 PLATE ELECTRICAL PANEL 10 3 36125 1 GROMMET 3 4ID X 1 38OD 11 3 73863 1 SCREEN EXHAUST 12 3 70024 8 SCR 8 X 1 2 SHT METAL SS 13 3 34326 1 FILTER EXHAUST 14 3 27738 1 COVER REAR 15 3 70610 1 SCR 1 4 20 X 1 0 BLK THUMB 16 3 140329 1 BREAKER 3 0A THERMAL CIR 17 3 50279 1 LABEL GROUND SYMBOL SUGGESTED SPARE PARTS PART NO DESCRIPTION SERIAL NO FROM NOTES 3 11041 BELT 220 J 6 POLY V 3 140341...

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