Dust Care 4000 Quiet Series Installation Manual Download Page 7

12

13

Both fittings are included in kits.

Make sure that the main-to-branch loop is always above and not below mainline
as dust and dirt will collect in the bottom of a loop.

Cold air return ducts

Remove sheet metal to expose the required working area between floor joists.
Remove air return grille nearest to the Inlet valve location.

Drill 2 1/2" O hole horizontally through stud utilizing the air-return opening for access.

Pull sufficient wire up so that is reaches the inlet valve.

Cut length of vertical tubing so it projects into grille opening. Seat into hub of
the 90° Ell below.

Slip 90° Ell over exposed upper end of vertical tube in the direction of inlet
valve location.

Cut length of horizontal tubing to size (from hub of 90° Ell into hub of 90° Ell
that protrudes from rear of mounting plate).

Push wire and horizontal tubing through hole into stud and secure wire temporarily
outside the inlet valve opening. Glue 90° Ell to mounting plate at a 90° angle
(so it points in the direction of hole in stud).

Pull wire through mounting plate and insert mounting plate into opening in wall with
a tilting motion

(as per illustration 7 of T31 MP installation diagram)

. Push assem-

bly over tubing. This can be best achieved by using one hand to push against the 90°
Ell in the grille opening while the other hand steadies the mounting plate.

Connect wire to lugs on inlet valve. Re-install grille and sheet metal cover.

Fully concealed installation

Make sure to consult your local building code before drilling the 2 1/2" IZI holes for
your pipe run into floor joists. The building code will specify what distances from the

edges of the floor joists you will be able to drill without impairing the bearing strength
of the joist member.

The Hayden 90° Sweep Tee must be turned completely on its side (90° to its axis) and
connected and glued to branch from inlet. After  installation is complete the underside
of the floor joists may be completely covered.

For the do-it-yourselfer. Turn the 90° sweep tee 45° to it's own axis.

Insert 1 1/2" length of pipe into the upper hub of the sweep tee, slip 45° Ell over
exposed part of the 1 1/2" pipe and connect to branch from inlet 

(illustration 13)

.

Turn the 90° sweep tee straight up and join 90° Ell by inserting a 1 1/2" length of
pipe.

The 90° Ell must be turned 90° to the sweep tee.

Use the increments on adjoining hubs to achieve an accurate 90° angle.

Connect and glue to branch from inlet 

(illustration 14)

.

FINISHED CLOSET INSTALLATION 

(illustration 15)

.

INSTALLATION OF A SUPERVALVE

Although the installation is very similar to the conventional inlet valve we recommend
that you study the installation diagram carefully prior to the installation and follow the
steps as shown.

A few important points should be observed particularly where they pertain to
existing construction. 

Before proceeding to splice into an existing circuit always make

sure that the circuit is switched off! Wiring must always be connected COLOR to
COLOR, GROUND to GROUND, with approved electrical wire and wire connectors
only. Do not overload the circuit into which the supervalves will be spliced. A hole of

Illustration 8

Illustration 9

Illustration 10

Illustration 11

Illustration 12

Illustration 13

Illustration 14

Illustration 15

Summary of Contents for 4000 Quiet Series

Page 1: ......

Page 2: ...g Plate 17 DO IT YOURSELF KIT 18 NOTES 19 Courtesy of Hayden Manufacturing Co Ltd 3 Model number Serial number Date of purchase Your machine GENERAL INFORMATION Important electrical information Your c...

Page 3: ...ng points should be carefully considered Install the power unit as far away from the living area as possible so that normal activities can be carried out with as little noise as possible coming from t...

Page 4: ...member a system is only as good as its weakest part As independent test lab reports have conclusively shown some competitor s products have tested 41 weaker 25 lighter and bend out of shape under heat...

Page 5: ...L BIT Follow steps 5 through 9 of the mounting plate installation diagram for the installation of mount ing plates and Inlet valves YOU ARE NOW READY FOR THE INSTALLATION OF THE MAIN LINE The main lin...

Page 6: ...in the center of the house with the heating ducts branching out from there your main run could easily be installed along these ducts Your system s main run will then be concealed at the same time as...

Page 7: ...I holes for your pipe run into floor joists The building code will specify what distances from the edges of the floor joists you will be able to drill without impairing the bearing strength of the joi...

Page 8: ...f the mount ing plate Use the 45 increments on back of mounting plate and line up with the 45 increment on the short 90 Ell for true 45 alignment Insert a 2 1 4 pipe sleeve and slip into a 45 Ell stoc...

Page 9: ...2008 HXH again using the 45 increments for proper 45 alignment Insert pipe into upper hub of 45 Ell Repeat step B of fig 1 illustration 4 Existing construction Finished wall Cut mounting plate along...

Page 10: ...let kit 18 2 L V T WIRE 80 per three inlet kit 25 per one inlet kit SWEEP 90 TEES 2 per three inlet kit 1 per one inlet kit 45 ELLS 6 per three inlet kit 2 per one inlet kit PIPE STRAPS 6 per three in...

Page 11: ...Dust Care division of BVC Smyrna Ga 30080...

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