DURKOPP ADLER 610-10 Operating Instructions Manual Download Page 85

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Maintenance

Operating Instructions 610-10/630-10 - 01.0 - 01/2021

Maintenance

This chapter describes maintenance work that needs to be carried
out on a regular basis to extend the service life of the machine
and achieve the desired seam quality.

Advanced maintenance work may only be carried out by qualified
specialists (



Service Instructions)

WARNING

Risk of injury from sharp parts!

During maintenance work, the machine may start
up unintentionally. Punctures and cutting
possible.

Switch the machine off prior to any maintenance
work.

WARNING

Risk of injury from moving parts!

During maintenance work, the machine may start
up unintentionally. Crushing is possible.

Switch the machine off prior to any maintenance
work.

Summary of Contents for 610-10

Page 1: ...610 10 630 10 Operating Instructions...

Page 2: ...GmbH and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of D rkopp Adler GmbH Copyright D rkopp Adler GmbH 2021 IMPORTANT READ C...

Page 3: ...hreading the looper thread 25 4 6 Threading the reinforcement tape 610 10 only 28 4 7 Adjusting thread tension and thread quantity for the seam pattern 31 4 7 1 Seam types and seam pattern 31 4 7 2 Ad...

Page 4: ...2 Draining the water condensation 90 6 3 3 Cleaning the filter element 92 7 Setup 95 7 1 Checking the scope of delivery 95 7 2 Removing the transport locks 95 7 3 Assembling the stand 96 7 4 Tabletop...

Page 5: ...Table of Contents Operating Instructions 610 10 630 10 01 0 01 2021 3 11 3 Errors in sewing process 132 12 Technical data 135 13 Appendix 137...

Page 6: ...Table of Contents 4 Operating Instructions 610 10 630 10 01 0 01 2021...

Page 7: ...are intended for Operators This group is familiar with the machine and has access to the instructions Specifically chapter Operation p 19 is important for the operators Specialists This group has the...

Page 8: ...ice maintenance and installation Steps to be performed via the software control panel The individual steps are numbered First step Second step The steps must always be followed in the specified order...

Page 9: ...e machine includes components from other manufacturers Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with appli cable European and...

Page 10: ...ately upon receiving it Report any damage to the last transport manager This applies even if the packaging is undamaged Leave machines equipment and packaging material in the con dition in which they...

Page 11: ...ine at the main switch or disconnect the power plug Replacing the needle or other sewing tools Leaving the workstation Performing maintenance work and repairs Threading Missing or faulty spare parts c...

Page 12: ...Stopworkingifyounoticeanychangestothemachine Report any changes to your supervisor Do not use a damaged machine any further Safety equipment Safety equipment should not be removed or deactivated If i...

Page 13: ...nger to personnel CAUTION with hazard symbol If ignored moderate or minor injury can result CAUTION with hazard symbol If ignored environmental damage can result NOTICE without hazard symbol If ignore...

Page 14: ...hat could result in serious or even fatal injury if ignored This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored DANGER Type and sourc...

Page 15: ...in property damage if ignored This is what a warning looks like for a hazard that could result in environmental damage if ignored NOTICE Type and source of danger Consequences of non compliance Measur...

Page 16: ...Safety 14 Operating Instructions 610 10 630 10 01 0 01 2021...

Page 17: ...ons 610 10 630 10 01 0 01 2021 15 3 Machine description 3 1 Overview of machine components Fig 1 Overview of machine components 1 Tape unwinder 2 Machine head 3 Stand 4 Pedal 5 Knee button 6 Controlle...

Page 18: ...n designed for smooth sewing sewing fullness into the upper and or lower material layer The machine has been optimized for the programmed pre ruffling of sleeves sleeve crown based on a gradation logi...

Page 19: ...Machine description Operating Instructions 610 10 630 10 01 0 01 2021 17 Only authorized persons may work on the machine D rkopp Adler cannot be held liable for damages resulting from improper use...

Page 20: ...m live moving and cutting parts as well as from sharp parts Improper use can result in electric shock crushing cutting and punctures Follow all instructions provided NOTICE Property damage from non ob...

Page 21: ...machine for operation Complete the following steps in preparation of sewing before starting to work Changing the needle Threading the needle thread Threading the looper thread Threading the reinforcem...

Page 22: ...0 10 01 0 01 2021 20 4 2 Switching on and off the machine Oncethepneumaticconnection p 105 hasbeenestablished the machine can be switched on and off using the main switch on the controller Fig 2 Switc...

Page 23: ...ewing when the display shows the start screen The controller starts in the operating mode that was active when it was switched off MAN or AUTO Switching off the power supply To switch off the machine...

Page 24: ...nge the needle 1 Turn the handwheel until the needle bar 1 reaches the upper end position 2 Loosen the screw 3 3 Pull the needle out towards the bottom 4 Insert the new needle Important Align the need...

Page 25: ...thread 1 Fitting the thread reel onto the left plate of the thread reel holder 2 2 Feed the thread from the front to the rear through the 1st hole on the front Feed the thread from the rear to the fr...

Page 26: ...d tensioner element 8 Important The thread must always be fed around the appropriate ten sion disk in such a way that it follows the longer path from thread guide 9 to thread guide 7 7 Insert the thre...

Page 27: ...g the needle thread 3 12 Feed the thread from top to bottom rear through the thread guide 13 on the needle bar 13 Run the thread through the needle eye 14 from front to rear 4 5 Threading the looper t...

Page 28: ...he rear to the front through the next hole Fig 8 Threading the looper thread 2 Important The thread guide 1 must be positioned vertically above the thread reel holder 2 Fig 9 Threading the looper thre...

Page 29: ...from thread guide 7 to thread guide 5 7 Feed the thread from top to bottom through the thread advanc ing device 4 8 Insert the thread through the thread guide of the thread channel 3 Proceed by pulli...

Page 30: ...ut by approx 3 cm 15 Press down and lock into place the thread bobbin case retainer 9 16 Insert the covering plates of the throat plate on the right and the left 4 6 Threading the reinforcement tape 6...

Page 31: ...e the counter bearing 3 is pressed against the reel of reinforcement tape 1 Fig 12 Threading the reinforcement tape 2 2 Insert the reinforcement tape through the guide 4 3 Feed the tape between transp...

Page 32: ...nt tape 7 Insert the reinforcement tape through the guide 12 8 Set the guide 12 approximately to the width of the reinforce ment tape used 9 Insert the reinforcement tape through the tape clamp 11 10...

Page 33: ...and seam pattern To achieve the desired seam pattern you need to adjust both the thread tension and the thread quantity necessary for the stitch formation for the needle thread and the looper thread...

Page 34: ...g center foot and top feed foot separately Proper setting The sewing material does not slip and is correctly transported The correct sewing foot pressure depends on the sewing material basic value 26...

Page 35: ...eel 4 is in position E To adjust the sewing foot pressure of the center foot 1 Loosen the nut 3 2 Setting the sewing foot pressure Increase sewing foot pressure turn the nut 2 clockwise Reduce sewing...

Page 36: ...he top feed foot rests on the feed dog Fig 16 Setting the sewing foot pressure 3 To adjust the sewing foot pressure for the top feed foot 1 Setting the sewing foot pressure Increase sewing foot pressu...

Page 37: ...ig 17 Lift the sewing foot 1 To lift the sewing foot 1 Press the pedal to position 1 3 The sewing foot is raised and remains raised while the pedal is held in position To lift the sewing foot at the s...

Page 38: ...e sewing foot 1 Press the pedal to position 0 The sewing foot lowers WARNING Risk of injury from moving parts Crushing injuries may be sustained while lowering the sewing foot Do NOT put your hands un...

Page 39: ...lock the lifted sewing foot in place in top dead center Fig 19 Lock the sewing foot in top dead center To lock the sewing foot in place in top dead center 1 Lift the sewing foot using the pedal p 35...

Page 40: ...tilted for maintenance work Fig 20 Tilting and re erecting the machine head Tilting the machine head To tilt the machine head 1 Use the handle 3 to tilt the machine head 1 up to the support 2 Erecting...

Page 41: ...ing lamp on and off The sewing lamp switches on and off independent of the main switch Fig 21 Switching the sewing lamp on and off To switch on the sewing lamp 1 Press switch 1 to the left to position...

Page 42: ...ing material 1 Press the pedal to position 1 2 The sewing foot is lifted 2 Push the sewing material into the initial position 3 Press the pedal to position 0 3 The sewing foot lowers onto the sewing m...

Page 43: ...The machine stops Needle and sewing foot are up down Proceed as follows to continue the seam 1 Press the pedal 4 forward The machine continues to sew AT THE END OF THE SEAM Proceed as follows to end...

Page 44: ...Operation Operating Instructions 610 10 630 10 01 0 01 2021 42...

Page 45: ...grams can be saved Each sewing program can contain up to 30 sewing steps Each sewing step can be assigned various parameters such as stitch length fullness values thread tension segment length etc The...

Page 46: ...values Fig 24 Input of numeric values The user interface for inputting numeric values consists of the following elements Header consisting of Symbol of the selected parameter Name of the parameter Va...

Page 47: ...t Change of plus minus sign Input of a decimal point for values that per mit places of decimals Changing the value incrementally up down Delete numerical value position from the input line Delete the...

Page 48: ...of text The user interface for inputting text consists of the following elements Header consisting of Symbol for new sewing program Symbol for exiting the user interface Input line for the text Keypad...

Page 49: ...47 Input of a underscore Exit the user interface without inputting or saving any text Input of a space Switching between upper case lower case Delete letters or digits from the input line Save the va...

Page 50: ...ately during the sewing process AUTO Automatic mode allows you to execute sewing programs The seams are divided into individual sewing steps within the sewing programs Each step is assigned its own in...

Page 51: ...tons for manually inputting the fullness are displayed here Middle pane 3 This pane holds the symbols of all parameters that can be set in MAN operating mode as well as the display of the path length...

Page 52: ...To set a parameter 1 Tap the desired button The user interface for setting the desired parameter is displayed For some parameters the setting is more than just a numerical value These parameters are d...

Page 53: ...the arrows to display more buttons 3 Input the fullness using the buttons 0 to 16 Mode MAN Other program parameters A tap on the Other program parameters button will bring up an overview of all avail...

Page 54: ...Value range Manual Stitch Condensing Manual stitch condensing 0 1 Needle Stop Position Up Needle position up when sewing stops on 1 or off 0 0 1 Stitch Condensing at Start Stitch condensing at seam be...

Page 55: ...the pedal forward and sew The length in mm sewn in the seam is displayed When the thread is cut the display is reset When starting the next sewing process the machine will start counting at 0 You can...

Page 56: ...layed The buttons F and F offer quick access for setting the fullness correction in The setting affects the fullness of the entire sewing program Left pane 2 The graphical representation of the entire...

Page 57: ...can be selected here 5 4 1 Parameters that can be set The following table lists the parameters that can be set in AUTO operating mode Symbols buttons Meaning Program selection p 56 Select the right o...

Page 58: ...merical value These more complex parameters are described in detail below Mode AUTO Selecting the sewing program Fig 29 Selecting the sewing program To select a sewing program 1 Tap the desired sewing...

Page 59: ...the sewing material size Abb 30 Setting the sewing material size The following information is displayed Divided into up to 4 segments each size table illustrates the corresponding size groups The cur...

Page 60: ...the fullness are displayed in the left pane Symbols buttons Meaning Input the fullness The fullness setting is displayed by a but ton highlighted in red Select the type of fullness Top top feed Lower...

Page 61: ...he fullness using the buttons 0 to 16 Information The fullness value remains active until the next sewing step Mode AUTO Correcting the fullness value You can adapt the entire fullness of a sewing pro...

Page 62: ...f changed in AUTO operating mode the new correction value remains active until the controller changes to the next program Mode AUTO Other program parameters A tap on the Other program parameters butto...

Page 63: ...on the user interface If no name has been saved for the selected sewing program No Name is displayed 2 Select the right or left piece to be sewn by tapping 3 Set the sewing material size p 57 4 Press...

Page 64: ...rrecting the fullness during the seam 1 Press the pedal to position 0 2 Use the button to adjust the fullness 3 Press the pedal forward and sew The changed fullness value is applied and displayed Chan...

Page 65: ...splay if sewing takes place with or without tape Left pane 2 The graphical representation of the entire seam divided into the number of programmed sewing steps is displayed here Middle pane 3 Existing...

Page 66: ...that can be set in EDIT operating mode Symbols buttons Meaning Changing the program name There is only one display in EDIT operating mode A new sewing program is automati cally assigned the next free...

Page 67: ...ome parameters the setting is more than just a numerical value These more complex parameters are described in detail below Mode EDIT Setting the sewing material size Abb 36 Setting the sewing material...

Page 68: ...ed size is indicated by a double arrow The sizes marked in red indicate the sizes in which the sewing program was created or modified To set the sewing material size 1 Select the size table 2 Tap the...

Page 69: ...the buttons 0 to 16 Mode EDIT Other program parameters A tap on the Other program parameters button will bring up an overview of all available parameters Symbols buttons Meaning Input the fullness The...

Page 70: ...tart Stitch condensing at seam beginning on 1 or off 0 0 1 Stitch Condensing at End Stitch condensing at seam end on 1 or off 0 0 1 Thread Trimmer Thread trimmer on 1 or off 0 0 1 Thread Tension at Ho...

Page 71: ...ew of all available parameters Before you can make changes you need to select the corresponding step in the program Abb 39 Other sewing step parameters in operating mode EDIT 5 5 2 Creating a new sewi...

Page 72: ...slot Fig 40 Creating a new sewing program 1 2 Tap No Name and input a name Information for inputting text p 46 Information If no name is input for the sewing program No Name continues to be displayed...

Page 73: ...s only refer to the corresponding sewing step 6 Sew the 1st sewing step or manually input the length of the sewing step using the seam length measurement parameter 7 Select the next sewing step by tap...

Page 74: ...not cut after sewing the message Cut off thread appears The message is cleared and the following selection window appears Fig 42 Creating a new sewing program selection window Variant Program display...

Page 75: ...ved Depending on which function is selected different buttons are displayed Tapping the Abort button closes the selection window and brings up the AUTO user interface Important All previously entered...

Page 76: ...These more complex parameters are described in detail below Set the sewing material size p 75 Other program parameters under PROGRAMMING p 77 Set the fullness in the current sewing step p 76 Set the...

Page 77: ...s displayed Divided into up to 4 segments each size table illustrates the corresponding size groups The currently selected size is indicated by a double arrow The sizes marked in red indicate the size...

Page 78: ...the left pane Symbols buttons Meaning Input the fullness The fullness setting is displayed by a but ton highlighted in red Select the type of fullness Top top feed Lower lower transport Top and botto...

Page 79: ...yed in an activated control field within the symbol 2 If a higher or lower degree of fullness is required use the arrows to display more buttons 3 Input the fullness using the buttons 0 to 16 Mode PRO...

Page 80: ...ng step parameters Parameter Meaning Value range Stitch Condensing at Start Stitch condensing at seam beginning on 1 or off 0 0 1 Stitch Condensing at End Stitch condensing at seam end on 1 or off 0 0...

Page 81: ...Proceed as follows to delete an existing sewing program 1 Select a sewing program p 56 2 Tap the PDEL button A message is displayed asking whether you really wish to delete the active sewing program...

Page 82: ...e LENGTH CORRECTION user interface is displayed Fig 47 Length correction 1 2 Complete the sewing step in the appropriate size The sewn seam segments are measured automatically and the sewing steps are...

Page 83: ...DIT p 63 opens 5 6 Displaying software version To display the software version 1 Switch the machine off and on p 20 The following appears on the display On the left the class On the right the firmware...

Page 84: ...Settings via software Operating Instructions 610 10 630 10 01 0 01 2021 82...

Page 85: ...maintenance work may only be carried out by qualified specialists Service Instructions WARNING Risk of injury from sharp parts During maintenance work the machine may start up unintentionally Puncture...

Page 86: ...chine head Check oil level at looper drive housing Pneumatic system Checking the operating pressure Check the water level in the pressure controller Clean the filter element in the maintenance unit Ch...

Page 87: ...m soiling Lint and thread remnants can impair the operation of the machine Clean the machine as described NOTICE Property damage from solvent based cleaners Solvent based cleaners may damage paintwork...

Page 88: ...ricating the machine head Lubricating the looper Lubrication of the machine head Fig 49 Lubrication of the machine head CAUTION Risk of environmental damage from oil Oil is a pollutant and must not en...

Page 89: ...g specifications Viscosity at 40 C 10 mm s Flash point 150 C You can order the lubricating oil from our sales offices using the following part numbers NOTICE Property damage from incorrect oil level T...

Page 90: ...lubrication Fig 50 Looper lubrication Checking the oil level 1 Tilt the machine head p 38 2 Check the fill level in the oil reservoir 2 of the looper drive housing 3 Erect the machine head again 1 Scr...

Page 91: ...imum level marking 4 4 Tighten the screw plug 1 5 Erect the machine head again 6 3 Servicing the pneumatic system 6 3 1 Setting operating pressure Proper setting Refer to the Technical data p 109 chap...

Page 92: ...ressure gage 2 indicates the desired operating pressure Increase pressure turn clockwise Reduce pressure turn counterclockwise 3 Push the pressure controller 1 down 6 3 2 Draining the water condensati...

Page 93: ...arator 2 on a daily basis Fig 52 Draining the water condensation Drain water condensation as follows 1 Disconnect the machine from the compressed air supply 2 Place the collection tray under the drain...

Page 94: ...supply 2 Drain the water condensation p 92 3 Unscrew the water separator 2 4 Unscrew the filter element 1 5 Blow out the filter element 1 using a compressed air gun 6 Wash out the filter tray using be...

Page 95: ...tenance Operating Instructions 610 10 630 10 01 0 01 2021 93 7 Tighten the filter element 1 8 Tighten the water separator 2 9 Tighten the drain screw 3 10 Connect the machine to the compressed air sup...

Page 96: ...Maintenance Operating Instructions 610 10 630 10 01 0 01 2021 94...

Page 97: ...locks before setting up the machine Wooden blocks on the machine head Safety clips on the stand feet WARNING Risk of injury from cutting parts Cutting injuries may be sustained while unpacking and set...

Page 98: ...ing nut 3 3 After the machine has been fully assembled adjust the pedal p 101 4 Turn the screw 4 to ensure that the stand is positioned securely All 4 feet of the stand must be in contact with the flo...

Page 99: ...7 4 1 Assembling the controller To fit the controller 1 Use screws to mount the controller to the underside of the tabletop at positions 1 and 2 The side housing the type plate will be pointing to th...

Page 100: ...lder final state To assemble the thread reel holder 1 Insert the thread reel holder tube 1 into the hole of the tabletop 2 Assemble the thread reel holder tube 1 using the included nuts 2 and washers...

Page 101: ...structions 610 10 630 10 01 0 01 2021 99 Fig 57 Assembling the thread reel holder tabletop upper side Fig 58 Assembling the thread reel holder tabletop underside 1 Thread reel holder tube 2 Nut 3 Wash...

Page 102: ...The tabletop can sink under its own weight when the screws on the stand bars are loosened Crushing is possible When loosening the screws ensure that your hands are not jammed CAUTION Risk of musculosk...

Page 103: ...n or out evenly at both sides The scales on the outer sides of the stand bars serve as an adjustment aid 3 Tighten the screw 1 on both bars of the stand 7 6 Adjusting the pedal 1 Screw NOTICE Property...

Page 104: ...ew 3 2 Adjust pedal 2 accordingly 3 Re tighten the screw 3 Position of the pedal The pedal 2 is attached to the cross strut of the stand You can adjust the position of the pedal individually by shifti...

Page 105: ...mustcorrespond to the mains voltage You establish the electrical connection as follows 1 Connect the machine as specified in the wiring diagram Appendix p 137 DANGER Risk of death from live components...

Page 106: ...Connecting the controller To connect the controller 1 Lay all cables 1 to the controller and fix them in place with cable ties 2 Insert all plugs 2 following the marking on the rear of the controller...

Page 107: ...onnection The pneumatic system of the machine and of the additional equip ment must be supplied with dry and oil free compressed air The supply pressure must lie between 8 and 10 bar NOTICE Property d...

Page 108: ...ed air maintenance unit 1 Connect the connection hose 3 to the compressed air supply using a hose coupling R 7 8 2 Setting operating pressure 1 Pressure controller 2 Pressure gage 3 Connection hose NO...

Page 109: ...annot deviate by more than 0 5 bar Fig 63 Setting operating pressure To set the operating pressure 1 Pull the pressure controller 1 up 2 Turn the pressure controller 1 until the pressure gage 2 indica...

Page 110: ...of the machine To perform a test run 1 Insert the power plug 2 Thread needle thread p 23 3 Thread looper thread p 25 4 Switch on the machine 5 Position the sewing material 6 Start the sewing process...

Page 111: ...e oil pan using a cloth 5 Cover the control panel to protect it from contamination 6 Cover the controller to protect it from soiling 7 Cover the entire machine if possible to protect it from contam in...

Page 112: ...Decommissioning 110 Operating Instructions 610 10 630 10 01 0 01 2021...

Page 113: ...protect the machine from damage during transport chapter Setup p 95 Packing Pack the machine so that it cannot slip or fall over Use a stable base and fasten the machine to this base Protect the mach...

Page 114: ...21 112 Transport Follow the chapter Safety p 9 before transporting the machine WARNING Risk of injury from moving parts Crushing injuries may be sustained if the machine is transported improperly Ensu...

Page 115: ...cable national regulations When disposing of the machine be aware that it consists of a range of different materials steel plastic electronic components etc Complywiththenationalregulationswhendisposi...

Page 116: ...Disposal 114 Operating Instructions 610 10 630 10 01 0 01 2021...

Page 117: ...with the machine D rkopp Adler GmbH Potsdamer Str 190 33719 Bielefeld Germany Tel 49 0 180 5 383 756 Fax 49 0 521 925 2594 Email service duerkopp adler com Internet www duerkopp adler com 11 2 Messag...

Page 118: ...nce connection Replace the encoder Replace the sewing motor 1004 Error Sewing motor error Incorrect direction of rotation Replace the encoder Check plug assignment and change if necessary Check wiring...

Page 119: ...e cable Replace the reference switch 1052 Error Sewing motor overcurrent Sewing motor cable defective Sewing motor defective Controller defective Replace the sewing motor cable Replace the sewing moto...

Page 120: ...d or defective Encoder defective Remove the blockage Check the encoder cable and replace if necessary Replace the sewing motor 1330 Error Sewing motor not responding Switch the machine off and on agai...

Page 121: ...motor defective Controller defective Remove the blockage or the cause of the stiff movement Replace the stepper motor Replace the controller 2156 Error X axis stepper motor Stepper motor not moving f...

Page 122: ...controller 2179 Error Current sensor Stepper motor card defective Controller defective Replace the controller 2180 Error Direction of rotation Replace the encoder Check plug assignment and change if n...

Page 123: ...fective Remove the cause of the stiff movement or blockage Check the encoder cable and replace if necessary Replace the encoder If the stepper motor is not supplied with current Check the stepper moto...

Page 124: ...stepper motor distur bance IDMA auto increment Switch the machine off and on again 2271 Error Watchdog Switch the machine off and on again Performing a software update Contact Customer Service 2272 Er...

Page 125: ...ange it if necessary Test stepper motor phases and check for correct value 2281 Error Error in the reference run Replace the reference switch 2282 Error Stepper motor current error Remove the blockage...

Page 126: ...03 Error Z axis stepper motor step losses Stiff mechanical movement or blockage Remove the cause of the stiff mechanical movement or blockage 2321 Error Z axis stepper motor Encoder plug Sub D 9 pin n...

Page 127: ...controller 2373 Error Z axis stepper motor error Check the connection Test stepper motor phases R 2 8 high impedance to PE Replace the encoder Replace the stepper motor Replace the controller 2374 Err...

Page 128: ...ble and replace if necessary Replace the stepper motor 2383 Error Stepper motor overcurrent Replace the sewing motor cable Replace the stepper motor Replace the controller 2384 Error Software error Pe...

Page 129: ...Check the connection of the encoder cable and replace if necessary 2422 Information Magnet wheel search timeout Check connection cables Check stepper motor for stiff movement 2430 Error U axis stepper...

Page 130: ...2474 Error Software error Perform reset Performing a software update Contact Customer Service 2475 Error Magnet wheel search Check the connection Test stepper motor phases R 2 8 high impedance to PE...

Page 131: ...or Replace the controller 2484 Error Software error Perform reset Performing a software update Contact Customer Service 2485 Error Stepper motor insulation error Check motor phase and PE for low imped...

Page 132: ...nections Replace the controller 3030 Error Sewing motor phase error Test sewing motor phases R 2 8 high impedance to PE Replace the encoder Replace the sewing motor Replace the controller 3104 Warning...

Page 133: ...defective Switch the machine off and on again Eliminate source of disturbance Performing a software update Replace the cable Contact customer service 9310 Error CAN connector not plugged in or faulty...

Page 134: ...d by the needle Have parts reworked by qualified specialists Missing stitches The needle and looper threads are not threaded correctly Check the thread path p 19 Needle is blunt or bent Needle is not...

Page 135: ...e thread used Check thread tensions p 31 The needle and looper threads are not threaded correctly Check the thread path p 19 Needle breakage Needle thickness is unsuitable for the sewing material or t...

Page 136: ...Troubleshooting Operating Instructions 610 10 630 10 01 0 01 2021 134...

Page 137: ...rial G1 DIN 23328 Data and parameters Technical data Unit 610 10 630 10 Machine type Engineered workstation Stitch type Double chain stitch 401 Looper type Crossline Number of needles 1 Needle system...

Page 138: ...ains voltage V 230 Mains frequency Hz 50 Operating pressure bar 6 Air consumption per cycle NL 0 1 Length mm 1350 1350 Width mm 900 900 Height mm 1250 1100 Weight kg 109 103 Rated power StandBy Operat...

Page 139: ...Appendix Operating Instructions 610 10 630 10 01 0 01 2021 137 13 Appendix Fig 64 Dimensions for manufacturing a table top 1...

Page 140: ...Appendix Operating Instructions 610 10 630 10 01 0 01 2021 138 Fig 65 Dimensions for manufacturing a table top 2...

Page 141: ...structions 610 10 630 10 01 0 01 2021 139 Fig 66 Wiring diagram 1 0 0 1 0 0 2 3 4 1 1 1 5 36 1 5 1 1 7 87 5 9 7 5 3 3 6 7 7 5 7 7 5 4 4 85 5 5 7 5 55 7 7 7 7 A 4 4 7 7 7 7 7 B B A 4 4 4 4 3 3 30 3 A 4...

Page 142: ...2 2F 2 9 2 4E9 2 5 1 F F F F F 4 29 F F 1 4E9F 4E9F 4E9F 4E9F F F F F F F 1 4E9F 4E9F 4E9F 4E9F 1 F F F EF 4 29 F F 1 4E9F 4E9F 4E9F 4E9F F F F F F 4E9F 4E9F 4E9F 4E9F F F 1 5 5 5 5 5 5 3 1 3 1 1 1 1...

Page 143: ...4 4 4 4 8 4 8 9 9 4 4 4 4 4 4 4 4 2 2 2 2 2 64 64 4 2 4 9 9 649 649 4 4 2 4 4 4 4 4 4 4 8 4 8 9 9 4 4 4 4 4 4 4 4 2 2 64 64 4 2 4 9 9 649 649 4 4 2 4 4 4 4 4 4 4 8 4 8 9 9 4 4 4 4 4 4 4 4 8 1 2 2 64...

Page 144: ...Appendix Operating Instructions 610 10 630 10 01 0 01 2021 142 Fig 69 Wiring diagram 4 0 1 2 3 4 2 5 5 0 6 7 8 9 6 5 5 5 2 6 6 2 2 5...

Page 145: ...1 3 1 3 3 6 89 3 0 89 3 3 3 89 4 5 0 1 1 1 2 2 5 2 2 A B 8 1 8 1 8 1 C 1 8 1 1 D 1 8 8 A B C 5 5 5 5 5 5 2 8 1 3 2 E 32 E 2 E A B F F F F F 6GC F F F 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 8 1 A B 3 3 3 3 3 3...

Page 146: ...Appendix Operating Instructions 610 10 630 10 01 0 01 2021 144 Fig 71 Wiring diagram 6 0 0 0 1 0 0 1 2 3 2 1 4 2 2 5 1 6 6 7 7 8 1 9 1 1 2 1 6 6 6 6 2 6 6 6 1 1 1 6 6 1 2 1 A 7 9 1 1 1 1 1 1 1 3 7...

Page 147: ......

Page 148: ...GERMANY Phone 49 0 521 925 00 E mail service duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany D rkopp Adler G...

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