Duratuf TUF 500 Assembly Instructions Manual Download Page 5

TUF 500 WALL CLADDING 

fig. 1 

fig. 2 

To Avoid Corrosion: 

Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting. 

Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use ink to mark steel. 

Step 1:

 Door  Jambs:  Position  left  hand  Door  Jamb  Flashing  at 

correct  measurement  from  left 

(cladding  detail)

  and  nail 

to Top Plate using a 30mm clout. Do not fit 50mm nails at 
this stage. Pre-drill holes to make nailing easier 

(fig. 1)

 

 

Position Door Jamb Flashing and nail at the bottom. Posi-
tion  right  hand  Door  Jamb  Flashing  903mm  from  left 
hand  Door  Jamb  Flashing 

(cladding  detail)

  and  nail  in 

place. 

 

903mm 

180mm 

D008 

CLADDING DETAIL 

Birds Eye View 

FRONT VIEW 

DOOR JAMB 
FLASHING 

Summary of Contents for TUF 500

Page 1: ...Quality Made Affordable ASSEMBLY INSTRUCTIONS TUF 500 BASE SIZE 1980mm x 1690mm...

Page 2: ...checklist If you are making your own floor refer to Raised Base Plate section now Do not attempt to build your shed in high winds Beware of sharp edges Protect your eyes and ears Use electric tools w...

Page 3: ...ROOF SIZE 2 010 x 1 890 TUF 500 PARTS LIST 1 2 Wall Sheets TIMBER Wall Sheets Corner Wall Sheets Door DESCRIPTION Clear Roof Panel 3 4 Front Wall Sheet D008 Back Wall Nog Front Right Nog End Wall Nogs...

Page 4: ...te 70x45mm Step 3 Position remaining End Frame on top of plates While someone sup ports frame nail in place using two 75mm nails per join Step 4 Carefully roll frame over onto its base Nail on Back an...

Page 5: ...Door Jambs Position left hand Door Jamb Flashing at correct measurement from left cladding detail and nail to Top Plate using a 30mm clout Do not fit 50mm nails at this stage Pre drill holes to make n...

Page 6: ...doorway Rivet to Corner Wall Sheet one rivet top and bottom Posi tion and rivet in place all remaining Wall Sheets ensuring they overlap correctly While holding Front Wall Sheets up against Top Plate...

Page 7: ...g paper will need to be supported by netting or roofing twine Standard Roof Position Roof Sheets as shown in fig 1 Make sure sheet joins at the back are flush Riv et sheet joins one rivet 200mm back f...

Page 8: ...op End Plates and nail in place using a 30mm clout each end fig 3 Position Roof Sheets as shown in fig 1 When fitting Clear Panel ensure it OVERLAPS Roof Sheets Rivet sheet joins one rivet 200mm from...

Page 9: ...late Flashing and fit one rivet to top hinge While still holding in position fit one rivet to bottom hinge Step 3 Close door and check it fits correctly If not drill out rivets and make necessary adju...

Page 10: ...URITY DOOR Optional Step 1 Place shed in final position Check diagonal meas urements are equal and shed is level before fitting door Step 2 Hold Door in position approximately 5mm down from Top Plate...

Page 11: ...ll Sheets will then protrude 20mm below the Base Plate This will stop water flowing in between the Base Plate and Floor If you choose this option the Floor should be made 15mm smaller than Base Size N...

Page 12: ...in most environments The surface must be dry and free of dirt oil grease and other contaminants prior to painting but no weathering of the surface is required Zinc rich primers are recommended for us...

Page 13: ...nd very severe environmental situations or in any area where the mild steel corrosion rate as published by BRANZ exceeds 200g m2 3 Minimum maintenance must be carried out in accordance with instructio...

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