Durapac RFJ Series Instruction Manual Download Page 4

 

 

Instruction Manual 

RFJ Series SA Flat Cylinders - V1.6 

www.durapac.com 

Page 4 of 12 

 

 

Do NOT

 overload equipment. Overloading can cause equipment failure and possible 

personal injury  

 

This device is not suitable for use as a support device! As the system load is lifted, 
use blocking and cribbing to guard against a falling load

 

 

 

BE SURE SETUP IS STABLE BEFORE LIFTING LOAD

. Cylinders should be placed on a 

flat surface that can support the load. Where applicable, use a cylinder base for 
added stability. Do not weld or otherwise modify the cylinder to attach a base or 
other support 

 

Avoid situations where loads are not directly centred on the cylinder piston. Off-
centre loads produce considerable strain on cylinder and pistons. In addition, the 
load may slip or fall, causing potentially dangerous results 

 

Distribute the load evenly across the entire saddle surface. 

Always

 use a saddle to 

protect the piston (if one is provided) 

 

USE ONLY RIGID PIECES TO HOLD LOAD

. Carefully select steel or wood blocks that 

are capable of supporting the load. Never use a hydraulic cylinder as a shim or 
spacer in any lifting or pressing application 

 

Never

 pressurise uncoupled couplers. Only use hydraulic equipment in a coupled 

system 

3.2

 

Hydraulic Hoses & Fluid Transmission Lines 

 

Avoid short runs of straight line tubing. Straight line runs do not provide for 
expansion and contraction due to pressure and/or temperature changes 

 

Reduce stress in tube lines. Long tubing runs should be supported by brackets or 
clips. Before operating the pump, connections should be tightened securely and 
leak-free. Over tightening can cause premature thread failure or high pressure 
fittings to burst 

 

Should a hydraulic hose ever rupture, burst or need to be disconnected, 
immediately shut off the pump and release all pressure. Never attempt to grasp a 
leaking pressurised hose with your hands. The force of escaping hydraulic fluid can 
inflict injury 

 

Do NOT

 subject the hose to potential hazard such as fire, sharp objects, extreme 

heat or cold or heavy impact 

 

Do NOT

 allow the hose to kink, twist, curl, crush, cut or bend so tightly that the fluid 

flow within the hose is blocked or reduced. Periodically inspect the hose for wear 

 

Hose material and coupler seals must be compatible with the hydraulic fluid used. 
Hoses also must not come in contact with corrosive materials such as battery acid, 
creosote-impregnated objects and wet paint. Never paint a coupler or hose 

FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY AS WELL AS PROPERTY DAMAGE. 

Summary of Contents for RFJ Series

Page 1: ...Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Single Acting Hydraulic Low Height Flat C...

Page 2: ...Durapac representative if you are unsure of your cylinder s suitability for a particular application 2 0 Receiving Instructions It is recommended prior to use that an inspection be done by qualified p...

Page 3: ...ll personnel must be clear before lowering load or depressurising the system Do NOT attempt to lift a load weighing more than the capacity of the cylinder IMPORTANT If at any stage the safety related...

Page 4: ...plers Only use hydraulic equipment in a coupled system 3 2 Hydraulic Hoses Fluid Transmission Lines Avoid short runs of straight line tubing Straight line runs do not provide for expansion and contrac...

Page 5: ...ctions use a pump release valve or a 3 way valve and one hose for single acting cylinder IMPORTANT Fully hand tighten all couplers Loose coupler connections will block the flow of oil between the pump...

Page 6: ...umber of plates in the supplied kit ie do not combine kits to gain extra height 6 0 Maintenance IMPORTANT Use only good quality hydraulic fluid Do NOT use brake fluid transmission fluid turbine oil mo...

Page 7: ...reseal with thread sealant and tighten connection Cylinder will not retract or retracts slower than normal Closed pump release valve Open pump release valve Loose couplers Tighten couplers Blocked hyd...

Page 8: ...the system Use the correct equipment Sticking or binding cylinder Check for dirt or leaks Check for bent misaligned worn parts or defective packings Cylinder moves slower than normal Loose couplers T...

Page 9: ...Instruction Manual RFJ Series SA Flat Cylinders V1 6 www durapac com Page 9 of 12 8 0 Parts Breakdown and List 8 1 Parts Breakdown...

Page 10: ...ing ZAM2211 1 10 Wipers ZAM2212 1 11 Coupler set CR 6 1 12 Handle Seal kit ZAM1028 1 Parts Listing RFJ 200 8 1 1 Cross Section 8 1 2 Parts Listing Item Description Part No Qty 1 Cylinder ZAM2194 1 2 P...

Page 11: ...12 Handle welded ZAM2227 1 Seal kit ZAM1032 1 Parts Listing RFJ 750 Item Description Part No Qty 1 Cylinder ZAM2228 1 2 Piston rod ZAM2229 1 3 Back up ring ZAM1404 1 4 O ring ZAM2230 1 5 Spring compon...

Page 12: ...25 4 31 8 41 4 64 7 58 7 13 6 28 5 5 1 2 4 CSK 10 RFJ 100 43 9 9 20 0 39 9 55 6 90 6 82 6 20 5 36 6 7 1 3 8 CSK 20 RFJ 200 51 9 9 20 0 39 9 76 2 109 6 101 6 28 4 49 3 10 1 7 0 CSK 30 RFJ 300 58 9 9 20...

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