Durapac PAT-1114 Instruction Manual Download Page 5

 

 

Instruction Manual 

PAT-1114 Power Units - V1.1 

www.durapac.com 

Page 5 of 15 

 

carefully, two threads back, to prevent the tape from being introduced into hydraulic system, 
which could cause jamming of precision-fit parts 

4.1

 

Familiarise yourself with the specifications and illustrations in this owner’s manual. 
Know your power unit, its limitations and how it operates before attempting to use. 
Refer to the specification chart below or if in doubt, contact a Durapac representative. 

 

4.2

 

Ensure that there is adequate oil in the reservoir to perform the required function.  
Ideally the gauge should not read less than 1/3.  If this is the case see section 6.1 
Adding Hydraulic Fluid. 

4.3

 

Hydraulic connections – check all system fittings and connections to be sure they are 
tight and leak free. 

The wrench and power unit are connected by a 700 bar operating pressure, twin-line 
hose assembly. Each end of the hose will have one male and one female connector to 
ensure proper connection between the power unit and the wrench. 

 

Figure 1 – Hydraulic Connectors 

4.4

 

Air connection 

connect suitable air supply to air input port. Ensure that your air source 

can dedicate 1,400 Lpm @ 6.2 bar to each power unit being operated. 

4.5

 

Remove air from the system – Air can accumulate in the hydraulic system during the 
initial setup or after prolonged use, causing the cylinder to respond slowly or in an 
unstable manner.  Should removal of air from pump be required, please follow the 
steps in 6.2 – Bleeding Air from the System in the Maintenance Section. 

5.0

 

Operation 

 

IMPORTANT: 

 

 

To reduce the risk of personal injury and/or property damage, Hydraulic connections 
must be securely fastened before building pressure in the system. Release all system 
pressure before loosening any hydraulic connection in the system 

 

 

When only using one hydraulic torque wrench, cover the unused hydraulic coupling 

1st Stage

0-70 bar

2nd Stage

70-300 bar

3rd Stage

300-700 bar

PAT-1114

700

1.1 kW Air

7

1.6

0.8

7.4

27

Model

Number

Pressure

Rating

(bar)

Motor

Flow (Lpm)

Oil 

Capacity 

(L)

Dry 

Weight

(kg)

Summary of Contents for PAT-1114

Page 1: ...LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Air Torque Wrench Powe...

Page 2: ...sure of your power unit s suitability for a particular application 2 0 Receiving Instructions It is recommended prior to use that an inspection be done by qualified personnel and that any missing or d...

Page 3: ...lift a load weighing more than the capacity of the cylinder IMPORTANT If at any stage the safety related decals become hard to read these must be replaced Minimum age of the operator must be 18 years...

Page 4: ...es Long tubing runs should be supported by brackets or clips Before operating the power unit connections should be tightened securely and leak free Over tightening can cause premature thread failure o...

Page 5: ...and one female connector to ensure proper connection between the power unit and the wrench Figure 1 Hydraulic Connectors 4 4 Air connection connect suitable air supply to air input port Ensure that yo...

Page 6: ...he pump Port A is a high pressure port it delivers the oil at a high pressure Whereas Port B is a low pressure port that delivers the oil at a low pressure 5 1 Prior to operation loosen the high press...

Page 7: ...c Oil or equivalent Equipment must only be serviced by a qualified hydraulic technician For repair service contact your local Durapac authorised service centre Tighten connections as needed Use non ha...

Page 8: ...required 6 2 2 Cycle the power unit with hydraulic torque wrench attached several times 6 2 3 Retract the hydraulic torque wrench Air will be released into the pump reservoir 6 2 4 Recheck oil level...

Page 9: ...worn or missing in the female couplers Replace the couplers Power unit cannot reach the rated pressure Pressure is adjusted too low for the high pressure valve Check the gauge Adjust to rated value Oi...

Page 10: ...awing Item Description Qty Item Description Qty 1 Oil reservoir 1 9 Roll cage 1 2 Bolt 1 10 Hydraulic couplers 1 3 Air motor 1 11 Regulating valve 1 4 Oil water seperator 1 12 Oil gauge 1 5 Air input...

Page 11: ...Qty Item Description Qty 1 Oil reservoir 1 8 Pneumatic control valve 1 2 Pump 1 9 Subplate 1 3 Oil return pipe 1 10 Male elbow 1 4 Petrol pipe 1 11 Nylon tube 500mm long 1 5 Oil return pipe 1 12 Air s...

Page 12: ...8 Pressure valve 1 9 Check valve assy 2 9 1 One way valve 1 9 2 Ring 1 9 3 O ring 1 9 4 O ring 1 9 5 Ring 1 10 Pressure valve assy 1 10 1 Pressure valve 1 10 2 Ring 1 10 3 O ring 1 10 4 O ring 1 11 F...

Page 13: ...3 1 Valve body 1 5 1 Valve body 1 9 1 Valve body 1 3 2 Ring 1 5 2 O ring 2 9 2 O ring 1 3 3 O ring 1 5 3 O ring 1 9 3 O ring 1 3 4 O ring 1 6 Pressure gauge 1 10 Female coupler 1 3 5 Ring 1 7 Pressur...

Page 14: ...apac com Page 14 of 15 8 5 Remote Control Item Description Part No Qty 1 Remote case ZAW1578 1 2 Air valve ZAW1579 1 3 Button ZAW1580 1 4 Circlip ZAW1581 1 Complete Assembly ZAW1577 1 Serial model and...

Page 15: ...Instruction Manual PAT 1114 Power Units V1 1 www durapac com Page 15 of 15 9 0 Hydraulic Schematic...

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