Durapac HP-35A Instruction Manual Download Page 7

 

 

Instruction Manual 

HP-35A Press - V1.0 

www.durapac.com 

Page 7 of 11 

 

7.0

 

Troubleshooting 

Problem 

Cause 

Solution 

Cylinder moves but does not 
maintain pressure 

Leaking connection  

 

Clean, reseal with thread 
sealant and tighten 
connection  

Leaking cylinder seals 

 

Replace worn seals  

 

Check for excessive 
contamination or wear   

 

Replace contaminated fluid as 
necessary 

Pump/valve malfunctioning 

 

Check pump or valve 
operating instructions 

Cylinder leaks hydraulic fluid 

Worn or damaged seals 

 

Replace worn seals 

 

Check for excessive 
contamination or wear 

 

Replace contaminated fluid as 
necessary 

Loose connections 

 

Clean, reseal with thread 
sealant and tighten 
connection 

Cylinder will not retract or 
retracts slower than normal 

Closed pump release valve  

 

Open pump release valve 

Loose couplers 

 

Tighten couplers 

Blocked hydraulic lines 

 

Clean and flush 

Weak or broken retraction springs 

 

Send to service centre for 
repair 

Internally damaged cylinder  

 

Send to service centre for 
repair 

Pump reservoir too full 

 

Drain hydraulic fluid to 
correct level 

Erratic Action 

Air in the system or pump 
cavitation 

 

Add fluid, bleed air and check 
for leaks as described in the 
Maintenance Section 

External leakage 

 

Replace worn packings 

 

Check for excessive 
contamination fluid as 
necessary 

Sticking or binding cylinder 

 

Check for dirt or leaks 

 

Check for bent, misaligned, 
worn parts or defective 
packings 

Cylinder does not move 

Loose couplers 

 

Tighten couplers 

Faulty coupler 

 

Verify that female coupler is 
not locked up (ball wedged 
into seat) 

 

Replace both male and female 
couplers 

Improper valve position 

 

Close release valve or shift to 
new position 

Low or no hydraulic fluid in pump 
reservoir 

 

Fill and bleed the system as 
described in the Maintenance 
Section 

Summary of Contents for HP-35A

Page 1: ...T PTY LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 360 bar Instruction Manual 35 Ton H Frame Pr...

Page 2: ...n be made Any press that has been or suspected to have been subject to a shock load should be removed from service immediately until inspected by a Durapac authorised service centre Owners and operato...

Page 3: ...y the hoses or couplers Use the carrying handle or other means of safe transport Hydraulic equipment must only be serviced by a qualified hydraulic technician For repair service contact the Durapac au...

Page 4: ...evel and change drilled bolt to vent cap plug in the reservoir before operating the pump 4 5 Air from the System Air can accumulate in the hydraulic system during the initial setup or after prolonged...

Page 5: ...the plunger left or right Figure 4 5 3 Process If the bolster is at its highest point and the object still does not reach use the wheel Figure 5 to extend the plunger It is recommended that the suppl...

Page 6: ...d or extended if pull cylinders or the system will contain more oil than the reservoir can hold 6 1 1 Depressurise and disconnect hydraulic hose from application cylinder 6 1 2 Remove plug bolt 3 and...

Page 7: ...e Loose couplers Tighten couplers Blocked hydraulic lines Clean and flush Weak or broken retraction springs Send to service centre for repair Internally damaged cylinder Send to service centre for rep...

Page 8: ...p reservoir Fill and bleed the system as described in the Maintenance Section Load is above the capacity of the system Use the correct equipment Sticking or binding cylinder Check for dirt or leaks Ch...

Page 9: ...ire Winch 1 10 Back Bush Short 1 11 Nut 2 12 Bolt 2 13 Up Down Adjust Bar 1 14 Fix Plate 1 15 Ohm Bar 1 16 Bolt 2 17 Ohm Gear 1 18 Bolt 2 Item Description Qty 1 Tank Assembly 1 2 O Ring 1 3 Bolt 1 4 B...

Page 10: ...ng 1 6 Piston 1 7 Back Up Ring 2 8 O Ring 2 9 O Ring 1 10 Lower Screw 1 11 O Ring 1 12 Bolt 4 13 Bolt 4 14 Wheel Fixing 2 15 Wheel 1 16 Spiral Bar 1 17 Bolt 1 18 Spring Plug 1 19 O Ring 1 20 Saddle 1...

Page 11: ...cription Qty 1 Upper Bolster Front 1 2 Upper Stud M20 290 3 3 Upper Bolster Back 1 4 Nut 11 5 Spiral Bar 1 6 Bolt 4 7 Fix Block 20 1 8 Spiral Nut Assembly 1 9 Fix Block 16 1 10 Nut 1 11 Low Bolster As...

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