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INSTRUCTION MANUAL

COLLATOR

DSC-10/60i

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Summary of Contents for DSC-10/60i

Page 1: ...INSTRUCTION MANUAL COLLATOR DSC 10 60i Be sure to read this manual prior to use Please leave this manual at the site of use for easy reference ...

Page 2: ...important warnings Please make sure to read instructions accompanied by these symbols These symbols have the following meanings Describes instructions which must be followed in use Be sure to read the instructions to avoid problems due to incorrect operations Indicates supplementary or useful information Describes names of related items and supplementary instructions Trademark The product name and...

Page 3: ...compatibilité électromagnétique 2004 108 CE en application de Assembleuse DSC 10 60 EN1010 1 2004 A1 2010 EN1010 4 2004 A1 2009 EN60204 1 2006 A1 2009 IEC60950 1 2005 A1 2009 including EN60950 1 2006 A11 2009 A1 2010 A12 2011 deviations EN61000 3 2 2006 A1 2009 A2 2009 EN61000 3 3 2008 EN61000 6 2 2005 EN61000 6 4 2007 A1 2011 Conservateur du dossier technique dans la Communauté Européenne Duplo I...

Page 4: ...ollständigen Maschinenanlage und darf so lange nicht in Betrieb genommen werden bis die komplette Maschinenanlage in die es eingebaut wurde offiziell als mit der Maschinenrichtlinie übereinstimmend erklärt worden ist Bezeichnung des Produkt Modell Richtlinie Maschinenrichtlinie 2006 42 EG unter Niederspannungsrichtlinie 2006 95 EG unter Richtlinie zur elektromagnetischen Verträglichkeit 2004 108 E...

Page 5: ... Moor Lane Addlestone Surrey KT15 2SD United Kingdom It DECLARACIÓN DE INCORPORACIÓN DEL PRODUCTO O LOS PRODUCTOS Duplo Corporation con domicilio en 1 6 Oyama 4 chome Chuo ku Sagamihara Kanagawa 252 5280 Japón declara que el producto o los productos indicado en la siguiente tabla cumple con los requisitos esenciales de la Directiva sobre máquinas y que el producto o los productos cumple con las di...

Page 6: ...ion nocive potentielle sur l environnement et la santé humaine Fr Smaltimento di attrezzature elettriche ed elettroniche consumate Questo simbolo il simbolo della pattumiera con rotelle barrata indica che nei paesi europei questo prodotto non deve essere buttato nei rifiuti domestici Per favore smaltire in luogo addetto al riciclo dove esistente chiedendo informazioni alle autorità locali o a chi ...

Page 7: ...side the mark to describe the action to be performed more specifically Power Supply Make sure the power supply used is always within the following range Power supply 120 V AC 60 Hz North America 220 to 240 V AC 50 60 Hz EU When you power other appliances from the same AC outlet make sure that the combined power consumption does not exceed the power supply capacity Rated current Rated power 8 4 A 9...

Page 8: ...l shock Do not insert any metal or easily combustible object inside this unit This could result in a fire or an electrical shock Do not use flammable sprays inside or near the unit e g when cleaning the unit Such flammable gas may ignite and cause a fire or combustion Do not install this unit in a location where there is excessive humidity or where contact with water is possible Poor choice of loc...

Page 9: ...nter this unit immediately turn the unit off at the power switch and disconnect the power plug from the power outlet Failure to do so could result in a fire or an electrical shock Contact your dealer immediately Before cleaning this unit turn the unit off at the power switch and disconnect the power plug from the power outlet Accidental operation of the unit during cleaning could result in injury ...

Page 10: ...s WARNING CAUTION Labels WARNING and CAUTION labels are pasted on the machine to ensure user safety Do not remove or change them When the labels become dirty or are lost be sure to contact your dealer for a new one For EU ...

Page 11: ...v Safety Precautions For North America ...

Page 12: ...vi Safety Precautions Memo ...

Page 13: ...ide 2 11 4 6 Using the Extension Tray 2 13 5 PC CONTROLLER 2 14 5 1 Making Basic Setting 2 14 5 2 Making Detailed Settings 2 14 5 3 Setting the Paper Feed Tray 2 14 5 4 Setting the LUL HM 2 14 6 Selecting the Paper Eject Direction 2 15 7 Functions of Block Mode and Their Use 2 16 7 1 Structure of Block Mode 2 16 7 2 Example of Using the 1 2 Mode 2 16 7 3 Example of Using the 1 3 Mode 2 17 7 4 Exam...

Page 14: ...1 Cleaning the Suction Belt 4 1 1 2 Cleaning the Vertical Conveyance Belt 4 1 1 3 Cleaning the Cconveyance Belt of the Horizontal Conveyance Section 4 2 1 4 Cleaning the Conveyance Belt of the LUL HM 4 2 1 5 Double Feed Sensor 4 3 Chapter 5 Appendix 1 Specifications 5 1 ...

Page 15: ...t being damaged The following two paper processing modes are available Block Mode Paper can be loaded while the machine is being operated to reduce operation time Processing Mode Five types of collation methods normal mode alternate mode interleaf mode 1 interleaf mode 2 and intelligent feed can be selected PC CONTROLLER Option 1 The DSC 10 60i can be operated on the PC monitor by installing the P...

Page 16: ...1 2 Chapter1 Before Use 2 NamesandOperationofParts 1 5 2 3 4 9 10 8 6 11 13 15 16 17 20 7 21 12 23 14 18 24 22 19 ...

Page 17: ...just the position of the separator 13 Paper guide Presses the edge of the paper to hold the paper in place 14 Paper feed tray Used to load paper to be collated 15 Separating air duct Blows out the air for separating paper loaded to the paper feed tray 16 Separator Used to prevent double feed 17 Suction belt Sucks and conveys the paper 18 Level sensor Determines the height interval between the pape...

Page 18: ...ine stops 2 Double feed lamp When paper of a paper feed tray is double fed the corresponding lamp lights up 3 Mis feed lamp When paper of a paper feed tray is mis fed the corresponding lamp lights up 4 Jam lamp When a paper feed tray jams the corresponding lamp lights up Even when the machine is in the standby state if paper jams at the sensor the corresponding lamp lights up When paper jams durin...

Page 19: ...second to start the machine Also press this key to enter the waiting mode during processing 12 Operation lamp Lights up when the machine is ready or processing While the waiting mode is selected the lamp continues to blink 13 Tray up key Press this key to raise all paper feed trays Pressing this key while the paper feed trays are rising stops the paper feed trays 14 Tray down key Press this key to...

Page 20: ...Stopping operations using the emergency stop switch will light up the tower error lamp on the control panel of the tower whose switch was pressed Tower error lamp Set the machine back into the standby state as follows when the emergency stop switch has been pressed 1 Pressing the emergency stop switch may cause paper being processed to remain in the machine Remove this paper Emergency stop switch ...

Page 21: ...e separating air p 2 4 Adjusting the height of the separator p 2 5 Adjusting the strength of separating air p 2 5 Adjusting the suction box shutter bar p 2 6 Load paper on the paper feed tray p 2 11 Set the paper guide Set at PC CONTROLLER 1 p 2 22 Checking the paper feeding Collate one set of paper using the preset key p 2 23 Start Stop of collation Set paper ejection direction Set block mode Set...

Page 22: ...e sub guide into the groove at the same position of the upper and lower stays 2 PowerOn When Connected Power switch Main power switch 1 Check that the power switches of all the towers are set to Set the main power switches of all the towers to I 2 Set the power switch of Tower A to I Set the power switch of Tower A to after completing operations Make sure to set the power switches of B tower and t...

Page 23: ...njuries may occur Adjust the height of the level sensor Level sensor Level sensor adjusting knob The standard position of the level sensor is at the second to third from the bottom of the scale When the level sensor adjusting knob is set to the lower arrow side the paper feeding position rises When set to the upper arrow side it lowers When mis feeding occurs frequently such as in the feeding of t...

Page 24: ...tion of the separating air is 2 When using large art paper or coated paper adjust the knob to a large value When using small thin paper adjust to a small value 3 5 Adjusting the Height of the Separator Rotate the separator adjusting knob to adjust the height of the separator 1 2 3 4 5 6 7 1 2 3 4 5 6 7 Separator adjusting knob The standard position of the separator is 3 If paper is mis fed easily ...

Page 25: ...e suction box shutter bar in accordance with the paper width When the paper width is less than 180 mm 7 09 inches move the sliding bar according to the paper width Suction box shutter bar Shutter bar groove and paper width Paper width Position of the shutter bar groove Less than 120 mm 4 72 inches The first 120 to 140 mm 4 72 to 5 51 inches The second 140 to 160 mm 5 51 to 6 30 inches The third 16...

Page 26: ...folded paper thoroughly flatten each sheet before loading to make sure the paper does not jam 4 2 Direction of Printed SideWhen Loading and Ejecting Paper A When setting to eject paper to left side Place paper on the paper feed tray with the printed side facing up After collating the paper will be ejected with the printed side facing up 1 2 3 9 0 1 Page 10 Page 2 Page 3 Page 9 Page 1 Page 1 to to ...

Page 27: ... 7 8 9 10 10 1 2 3 4 5 6 7 8 9 Page 10 Page 1 Page 20 Page 11 Tower A Tower B Load the paper sheets in descending page order from the paper feed tray 1 of Tower A as shown in the figure B When setting to eject paper to right side 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 Page 11 Page 20 Page 1 Page 10 Tower A Tower B 10 Load the paper sheets in descending page order from the paper feed tray 10 of Tow...

Page 28: ...g a cover after every xx sets No of sets specified where each set has five pages load the covers on the paper feed tray below the bottommost tray paper as shown in the figure 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 10 Page 8 Page 1 Page 15 Page 9 Cover Tower A Tower B When more than two towers are connected load the covers on the paper feed tray below the bottommost tray paper of the last connected...

Page 29: ...g mode The tray stacking the cover is different from paper ejection to the left side 1 2 3 4 5 6 7 8 9 10 Page 1 Page 5 xxth set First set Cover Cover Tower A Cover xx No of sets specified Insertion interval of cover When inserting a cover after every xx sets No of sets specified where each set has five pages load the covers on the paper feed tray above the topmost tray paper as shown in the figur...

Page 30: ...rval of cover Cover 2 Cover 1 Load the covers on the paper feed trays above the topmost tray paper and below the bottommost tray paper as shown in the figure 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 Page 1 Page 7 Page 8 Page 15 Cover 2 Cover 1 Tower A Tower B 10 When more than two towers are connected load the covers on the paper feed trays above the topmost tray paper of the first tower and below t...

Page 31: ...ding paper on the paper feed tray make sure that the paper does not hit the level sensor Be sure not to load the paper exceeding 65 mm 2 56 inches high Suction belt Paper guides 2 Press the paper guides against the front and right side of the paper lightly Do not place the paper guide below the suction belt Otherwise the paper guide will lift up the suction belt and cause the machine to stop Paper...

Page 32: ...rt of the paper Use the paper guides pressing the long stack guide against the front side control panel side of the paper and the paper guide against the right side of the paper Paper guides If paper is fed skewed for A4 LEF paper etc place two paper guides at the right side of the paper LEF Long Edge Feeding A method of feeding paper with the long edge leading Mis feeding may occur if the paper g...

Page 33: ...xtension tray 1 Pull out the extension tray from the paper feed trays 2 Load paper on the paper feed trays Stack guide A Long stack guide Stack guide B 3 Set the long stack guides side by side Set two long stack guides to each tray 4 Set the stack guide A to the back end of paper on the first tray Insert the stack guide A under the paper 5 Set the stack guide B to the back end of paper on the seco...

Page 34: ...r Ejection Direction Block Mode Block Change Processing Mode No of Sets for Interleaf 5 2 Making Detailed Settings Overlap Amount No of Tray Error To Stop Machine Conveyance Jam Detection 5 3 Setting the Paper FeedTray Double Feed Detection Level Double Feed Detection Feed Error Detection Suction Amount Tray Lowering Amount Clutch Feed Timing Feed Start Timing 5 4 Setting the LUL HM Preset Ejectio...

Page 35: ...r 1 2 3 4 5 6 7 8 9 10 10 10 10 1 2 3 4 5 6 7 8 9 First tower 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 First tower for processing right side ejection First tower for processing left side ejection 10 Right side ejection and left side ejection can not be processed simultaneously at the connected towers ...

Page 36: ...cally when the error sets are ejected even if paper runs out on the tray Check the error sets ejected to the downstream unit and restart operating the machine The paper feed trays may be divided differently depending on the system configuration ALL 1 2 1 3 1 4 No of towers connected 1 2 3 4 5 6 e d o m k c o l B O can be set X cannot be set The paper feed trays are divided differently depending on...

Page 37: ...o 1 No 1 No 2 No 2 No 2 No 1 A B C D E DBMi Saddle System 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 No 1 No 1 No 2 No 2 No 2 No 1 A B C D E 7 3 Example of Using the 1 3 Mode Paper feed trays are divided into two paper feeding blocks...

Page 38: ...1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 No 2 No 1 No 3 No 4 No 2 No 1 No 4 No 3 A B C D E F DBMi Saddle System 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 ...

Page 39: ... a cover 3 Interleaf Mode 1 Insert a sheet of interleaf paper per the number of sets specified and divide the printed matter after collated 4 Interleaf Mode 2 Insert two sheets of interleaf paper per the number of sets specified and divide the printed matter after collated 5 Intelligent Feed Specify the paper feed trays and number of sheets for feeding by the instruction from the PC CONTROLLER 8 1...

Page 40: ...n paper on this tray runs out paper will be fed automatically from the next tray tray above if ejected to the right side Paper on other trays will be fed in order 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 10 10 10 10 10 10 10 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Tower A Tower B Tower A Tower B Example of using trays 9 and 10 when ...

Page 41: ...inserted for every number of sets specified allowing the printed matter to be sorted after collation For example when binding 60 sets of slips five in one set of delivery statements as one book the cover can be inserted after completing collation of the 60 sets to sort by book A Interleaf 1 When inserting one cover after every 5 sets one sheet of cover paper is inserted as shown in the figure Cove...

Page 42: ...owers cannot be carried out simultaneously When setting the block change to manual for the block mode paper will be fed only from the selected block To memorize the thickness of the paper of all trays perform preset operations by block In the alternate mode paper is sent twice at preset operations First the cover and book block are sent from the upper paper feed tray then the cover from the lower ...

Page 43: ...urs with the double feed detection function set to thick paper set it to thin paper and perform preset again If double feed occurs even when set to thin paper it means that the double feed detection function cannot be used for the paper Turn OFF the double feed detection function and perform pre settings again 9 2 Start Stop of Collation 1 Press key for about one second Collation of paper will sta...

Page 44: ...hting up to blinking While the waiting mode is selected the lamp continues to blink It will change from blinking to lighting up by restarting operation If the state of waiting mode continues to remain for three minutes the machine will stop automatically If the machine stops operation completely the operation lamp will change from blinking to lighting off A B A Double feed lamp B Paper feed error ...

Page 45: ...estart the machine Press key When the waiting mode is activated due to double feed or mis feed press the start key after checking paper on the related paper feed tray While the waiting mode is selected the lamp continues to blink It will change from blinking to lighting up by restarting operation ...

Page 46: ...eding of paper This sensor is called double feed detection sensor Double feed detection sensor Light emitting sensor Light receiving sensor Paper 11 2 Double Feed Detection Position The detection position of the double feed detection sensor is as shown in the following drawing in respect to the double feed detection range Set the double feed detection setting on the PC CONTROLLER optional For furt...

Page 47: ...form Hand Marry by using the PC CONTROLLER For operation method of the PC CONTROLLER refer to the operation manual of the PC CONTROLLER 2 Pull the paper guide of the hand marry in the direction of an arrow according to the paper size 3 Set the auxiliary plates according to the paper size as shown in the figure 4 Insert the sets less than 10 sheets collated in advance into the hand marry in accorda...

Page 48: ... 3 default to accelerate the mixing timing by using the PC CONTROLLER When paper set from the hand marry is early Set the merged collation timing value to smaller than 3 default to delay the mixing timing by using the PC CONTROLLER 12 2 Hand Feed 1 Perform Hand feed by using the PC CONTROLLER For operation method of the PC CONTROLLER refer to the operation manual of the PC CONTROLLER 2 Follow the ...

Page 49: ...r lamp The door error lamp lights up when the conveyance board either of the vertical conveyance section LUL HM or LUR is not completely closed Tower error lamp 1 Check which tower s tower error lamp is lit 2 Check the closing states of the vertical conveyance board of the corresponding tower and conveyance board of the LUL HM or LUR If not closed properly close completely Operations can be resume...

Page 50: ...rtical conveyance section Holding the handle of the vertical conveyance board pull it towards you and remove the jammed paper Close the vertical conveyance board completely Otherwise the machine will not start Paper Conveyance board 2 When paper has jammed at the horizontal conveyance section Lift the conveyance board and remove the jammed paper Check several sets before occurrence of the error to...

Page 51: ...pter 3 Troubleshooting Conveyance board Paper 4 When paper has jammed at the LUR Lift the conveyance board and remove the jammed paper Close the conveyance board completely Otherwise the machine will not start ...

Page 52: ...e the two lamps of upper and lower trays blink Level sensor adjusting knob Suction boxes 1 Check the tower where the tower error lamp is lit up 2 Remove the foreign object and paper jammed between the suction box and paper feed tray on the tray where the lamp blinks and press down the suction box 3 After checking that the lamp lights off press the tray down key to lower the paper feed tray 4 Adjus...

Page 53: ...es when paper jams at the paper feed inlet 1 Press the eject key keeping tray down key pressed The paper feed belt rotates reversely and the jammed paper is returned 2 Check that the paper feed tray and paper feed belt have stopped and remove the paper Perform this operation carefully not to be injured Paper ...

Page 54: ... occurred in the downstream unit The door error lamp lights up The vertical conveyance board or conveyance board for the LUL HM may be open If so close the board p 3 1 Paper is not loaded Load the paper p 2 6 The machine does not start operating when the start key is pressed The jam lamp lights up Remove the jammed paper in the paper feed section p 3 5 The conveyance path jam lamp lights up Remove...

Page 55: ...per and at the center of the right side p 2 11 Preset operations are not performed Be sure to perform preset operations when paper is replaced and loaded Perform preset operations again if mis feed or double feed occurs at preset operations p 2 22 Double feed detection is not set appropriately Check the double feed detection setting 1 and perform preset again p 2 22 Double feed occurs The level se...

Page 56: ...ons p 2 22 Double feed detection is not set appropriately Check the double feed detection setting 1 and perform preset again p 2 22 Paper ejected to the downstream unit is not aligned The overlap amount is not set appropriately Adjust the overlap amount 3 1 2 3 Check the double feed detection light emitting amount and set the double feed detection and paper overlap amount in the PC CONTROLLER For ...

Page 57: ...ning wait for the parts cleaned to dry completely first 1 1 Cleaning the Suction Belt Suction belt Conveyance shaft Clean the suction belt while rotating the conveyance shaft by hand The suction belt unit will be removed by pressing the joint section of the conveyance shaft Insert the joint section securely to install the conveyance shaft Check that the suction belt rotates smoothly after installa...

Page 58: ...leaning the Cconveyance Belt of the Horizontal Conveyance Section Conveyance belt Clean while rotating the conveyance belt by hand 1 4 Cleaning the Conveyance Belt of the LUL HM Conveyance belt Clean while rotating the conveyance belt by hand ...

Page 59: ...4 3 Chapter 4 Cleaning the Machine 1 5 Double Feed Sensor Blow air through the vent hole to clean the sensor ...

Page 60: ...4 4 Chapter 4 Cleaning the Machine Memo ...

Page 61: ...ion However the speed differs according to the downstream unit Feed error detection Double feed Automatic paper thickness detecting switching between thin and thick OFF mis feed paper jam Other detection functions No paper conveyance path paper jam conveyance path door open close Error display Displayed on control panel Door open close no paper paper feed error and conveyance error of each tower d...

Page 62: ...process speed 4000 sets h Horizontal position 1 m 39 4 inches from the control panel Vertical position 1 5 m 59 01 inches from floor surface Power supply AC 220 to 240 V 50 60 Hz EU AC 120 V 60 Hz North America Current consumption 5 3 A 980 W Excl D PORT CONVERTER 5 1 A 930 W EU One tower 8 4 A 960 W Excl D PORT CONVERTER 7 9 A 910 W North America One tower Mass Weight 305 5 kg 673 50 lb One tower...

Page 63: ...c3 Memo ...

Page 64: ... 4 1 6 Oyama Chuo ku Sagamihara shi Kanagawa 252 5280 Japan TEL 81 42 775 3602 FAX 81 42 775 3606 E mail info duplo com 15G 90022 0 12110000D This manual is printed on recycled paper to help protect the environment ...

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