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Quick start instructions Dumor EASYBINDER 80
WHAT THE BINDER WILL DO
It will bind most kinds of open fibre paper either in a block or with a soft cover with self setting side gluing with some technical modification.
It can also be used to bind a block to a hard cover by using a hot chip and special glue.
The binder can bind most kinds of coated papers.
Binding Specifications
Paper block
Thickness of paper block min 5mm > max 50mm
(1)
Length of spine min 100mm > max 420mm
(2)
Height of book block
Min ca 12cm (the height of the clamp jaws)
(3)
Max to about 30cm (
practical height of the paper to stay upright
)
Spine preparation
Milling to 1,5 mm
(4)
Slitting to 1 mm
Cover stock
(6)
From 100 gsm to 250 gsm if pre -creased.
Cover size to fit the book block size.
Note, the cover must not be printed on the inside spine area where the glue will be or it will
not stick to the glue.
Note, thick book = thicker cover stock.
Thin book = thinner cover stock.
The cover width should be the same as the book spine length or it will be difficult to posi-
tion accurately.
The cover length should have a few mm of overhang to allow for a front trim.
Spine Gluing
Variable setting spine glue cut off to avoid end of spine glue over-spill.
(7)
Side Gluing
Height: to about 5mm from the spine if enabled.
(8)
Spine Gluing
Adjustable spine glue length left and right ends.
Adjustable tank spine glue thickness via tank height and scraper position setting.
(9)
Glue Tank Fill
Tank 1: Side gluing ca 1,5 kg fast closing glue.
Tank 2: Spine gluing ca 3 kg slower closing glue to allow the glue to fully penetrate the fibre.
The glue can be re- heated many times.
Note, that when the colour turns brown then the glue should be drained and refilled.
The fingers in the tank give an indication of the fill level do not over fill or the glue will go everywhere.
Warming Time
ca 20 minutes from 20°C
No Glue
Creased
Creased
Cover
Block
Glue Strip
Cut Off
Cut Off
Block
(6)
(7)
(7)
(8)
(9)
(1)
(1)
(2)
(2)
(3)
(3)
(4)