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VC60SDD-1 Refrigerator and Freezer User Manual 

 

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3. Your Dulas Solar Direct Drive Refrigerator 
 

Congratulations  on  choosing  the  Dulas  VC60SDD-1  vaccine  refrigerator and  water  pack freezer.  

With  over  30  years  of  engineering  experience  in  the  production  of  solar  powered  vaccine 

refrigerators, Dulas is considered one of the market leaders in this field. 

 

The VC60SDD-1 is Dulas’ latest innovation in solar refrigeration.  Using our new solar direct drive 

technology  we  have  replaced  the  traditional  battery  energy  store  with  a  ground  breaking  phase 

change  solution.  With  this  new  technology  we  can  offer  the  same  renowned  Dulas  quality  and 

reliability that have always kept your vaccines safe, but in a simpler and more efficient package.  

 

How does solar direct drive work?  

 

When  the  sun  shines  the  solar  panels  generate  electricity  which  directly  drives  the  refrigerators 

compressor,  cooling  down  the  refrigerator  and  its  contents.    As  a  result  the  compressor  only 

operates during the day. To maintain the temperature at night or when the sun is not shining the 

refrigerator  has  a  phase  change  lining.  This  interior  lining  holds  the  exact  temperatures required 

for  safe  vaccine  storage  and  acts  as  a  “cold  store”,  storing  energy  that  keeps  the  temperatures 

stable all day and night. 

 

In order to store sufficient energy to keep vaccines safe for prolonged periods without any 

sunshine,  the  refrigerator  must  be  allowed  time  to  charge  its  cold  store.    Under  normal 

sunlight  conditions  (8  hours/day  of  solar  irradiance  >200W/m²)  the  refrigerator  will  take 

approximately 7 days to fully charge the cold store and be ready for vaccine storage.  

 

In  the  VC60SDD-1  the freezer  compartment  is  secondary  to  the  vaccine  compartment. It  has  its 

own separate refrigeration circuit and we prioritise the operation of the vaccine compartment. The 

freezer only runs when there is enough solar energy to power first the fridge compressor and then 

the freezer. This means that in periods of very low sunshine you may not be able to freeze water 

packs.  

 

Recommended solar array 

 

The  VC60SDD-1  has  been  designed  to  meet  the  World  Health  Organisations  Performance, 

Quality  &  Safety  (PQS)  standards.  The  refrigerator  has  been  independently  tested  to  the  PQS 

standard  WHO/PQS/E03/RF05  and  is  a  Hot  zone  rated  appliance  with  an  ambient  operating 

temperature range of b5C and +43C. For use in such Hot Zone environments it should be 

powered by a minimum 600W solar array with a Voc not exceeding 45Vdc. 

Summary of Contents for VC60SDD-1

Page 1: ...DULAS Solar Direct Drive VC60SDD 1 Refrigerator Freezer User Manual Ref MU VC60SDD 1 ENG D ...

Page 2: ... SOLAR DIRECT DRIVE REFRIGERATOR 6 4 REFRIGERATOR COMPONENTS 7 5 MATERIAL SAFETY INFORMATION 8 6 END OF LIFE PRODUCT RECYCLING 9 7 REFRIGERATOR INSTALLATION 11 8 REFRIGERATOR LOADING 12 9 FREEZER OPERATION 13 10 GREEN COMPRESSOR STATUS LED LIGHT 14 11 USER TRAINING 15 12 MAINTENANCE TASKS 16 13 SPARE PARTS 16 14 VC60SDD 1 SYSTEM LAYOUT 17 ...

Page 3: ...nector Branch Plug 2 Solar Connector Branch Socket 2 Earthing Kit incl Earth Rod 25m Earth Cable Earth Clamp 1 MOUNTING SYSTEM see page 14 for references A to G A End Clamp 34 43mm Set 4 B Mid Clamp 28 42mm Set 4 C Front fixed leg 3 D C Rail 47 3 1530mm 4 E C Rail 47 3 750mm not used with VC60SDD 1 system 0 F Rear adjustable leg 3 G Rail connector set 47 2 Coachscrews Rawlbolts Washers 3 packs Scr...

Page 4: ...e been given supervision or instruction Children must be supervised not to play with the appliance This refrigerator is for professional use only It is not designed for household use Refrigerator and power system are heavy please observe good manual handling procedures when moving the refrigerator and solar power system Only use suitable transport equipment Safe working Please observe safe working...

Page 5: ...e only Do not expose it to rain WARNING This unit s cooling system contains flammable refrigerant Due to this fact the following information is particularly important Warning Do not damage the refrigeration circuit Ensure that sharp or pointed objects do not come into contact with the refrigeration circuit Warning Do not use mechanical devices or other means to accelerate the defrosting process ot...

Page 6: ... exact temperatures required for safe vaccine storage and acts as a cold store storing energy that keeps the temperatures stable all day and night In order to store sufficient energy to keep vaccines safe for prolonged periods without any sunshine the refrigerator must be allowed time to charge its cold store Under normal sunlight conditions 8 hours day of solar irradiance 200W m the refrigerator ...

Page 7: ...VC60SDD 1 Refrigerator and Freezer User Manual Page 7 of 18 4 Refrigerator Components ...

Page 8: ...ored in large tanks secured inside the walls of the refrigerator In normal use the user will never be aware of its presence This PCM is classified under regulation EC No 1272 2008 as a category 1 aspiration hazard and is classified under regulation 67 548 EWG 1999 45 EG as having the potential to cause physical harm R65 R66 At normal ambient temperatures this product will be unlikely to present an...

Page 9: ...lls of the refrigerator contain an organic phase change material that can be harmful and must be disposed of safely Please contact Dulas for advice Worn out devices must be professionally disposed of in accordance with local regulations and legislation Potentially hazardous components materials are Refrigerant gas R600a Phase change material PCM paraffin normal C5 20 Electrolytic capacitor Electro...

Page 10: ... approved recycling facility Any device that you no longer require must be returned to our agent or find out about the approved collection and recycling facilities in your area Ignoring this European Directive may have potentially adverse effects on the environment and your health Solar modules contain materials that can be recovered and reused in either new PV modules or other new products Indust...

Page 11: ...Turn the PV isolator on by switching it to 1 Within 1 minute the compressor will start if there is sufficient sunlight solar irradiance of 125W m You will be able to hear the compressor operating and feel the condensers getting warm 6 Turn the freezer switch to 1 Within 1 minute the second compressor will start if there is sufficient sunlight solar irradiance of 250W m You will be able to hear the...

Page 12: ...contains stacking baskets designed to make stock management easier and encourage air circulation within the compartment Do not remove these baskets and do not store vaccines outside of these baskets The wire baskets encourage the circulation of air by maintaining a small gap between the basket and the cabinet wall Good air circulation will help the refrigerator to maintain an even temperature thro...

Page 13: ...an be used to build up a store of up to 23 x 0 6L water packs allowing multiple outreach trips to take place in a short time Simply add 2 4kg of water packs each day until the desired amount of ice has been accumulated The VC60SDD 1 has an intelligent controller that automatically ensures the operation of the freezer never endangers the safe storage of the vaccines in the fridge There is also an o...

Page 14: ...sufficient solar power Normal operation The the refrigerator warms up slightly overnight It is usual for the compressor to start running shortly after sunrise It will run continuously for a few hours to cool the refrigerator After this time the compressor will begin cycling on and off to maintain the correct internal temperature This will continue until the sun sets at the end of the day At night ...

Page 15: ...he temperature display on the front of the refrigerator reads 4 5o C or less by 4pm in the afternoon Daily Routine Keep the lid closed open only when required and lock after use Store the most frequently used vaccines in the top baskets for easy access Do not keep food or drink in the refrigerator Vaccine Storage Only store vaccines in the refrigerator Use the baskets provided Do not store vaccine...

Page 16: ...is not shaded between 7am and 5pm Defrost the freezer if there is a build up of ice on the walls of the compartment Every 6 months Check all mechanical fixings and electrical connections including the array 13 Spare parts Listed below are the most likely spare parts required by the VC60SDD 1 over the course of its lifetime It is recommended that one set of these spares is purchased for every 10 re...

Page 17: ...VC60SDD 1 Refrigerator and Freezer User Manual Page 17 of 18 14 VC60SDD 1 System Layout ...

Page 18: ...ator and Freezer User Manual Page 18 of 18 For more information contact DULAS Ltd Dyfi Eco Park Machynlleth Powys SY20 8AX UK tel 44 0 1654 705055 fax 44 0 1654 703000 email solar dulas org uk website www dulassolar org ...

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