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5

Gas Operated Foodwarmers

MAINTENANCE

Stainless Steel Care and Cleaning

Stainless steel contains 70-80% iron, which will rust. 

It also contains 12-30% chromium, which forms an 

invisible passive film over the steel surface and acts 

as a shield against corrosion. As long as the protective 

film  remains  intact,  the  metal  will  not  corrode. 

However,  if  the  film  is  broken  or  contaminated, 

outside elements can begin to breakdown the steel 

and begin to form rust or discoloration. To prevent 

rust  and  discoloration  on  stainless  steel,  several 

important steps need to be taken. 

CAUTION: Never use steel wool pads or wire 

brushes or scrapers.  

Avoid cleaning solutions that 

contain alkaline or chloride.

Use  alkaline  based  or  non-chloride  cleaning 

solutions. Anything containing chloride will damage 

the protective film on stainless steel. Chlorides 

are  found  in  household  and  industrial  cleaners 

and also in hard water and salts. If a chloride or 

alkaline cleaner has been used, rinse repeatedly 

and dry thoroughly.
Always use only soft cloths or plastic scouring pads. 

For routine cleaning, use warm soapy water. For 

stubborn stains use a non-abrasive cleanser. For 

heavy grease use a degreaser. For best results, 

rub with the grain of the steel. 
Pitting and cracking are early signs of stainless 

steel  breakdown.  But  special  stainless  steel 

cleaners can restore and preserve the protective 

film. If signs of breakdown appear, thoroughly clean 

and dry all surfaces. Begin regular application of 

a high quality stainless steel cleaner according to 

the manufacturer’s instructions. Again, always rub 

with the grain of the steel for best results.

CAUTION: Never use an acid-based 

cleanser! Be sure to clean 

all food products from any 

stainless surface. Many food 

products contain acid, which can 

deteriorate the finish. Common 

foods include tomatoes, peppers 

and other vegetables.

WARNING

THE  GAS  SUPPLY  MUST  BE  TURNED 

OFF  AND  DISCONNECTED  AT  ALL 

TIMES  DURING  MAINTENANCE  OR 

REPAIR  FUNCTIONS.

Gas Regulators

Figure 2. 

Typical Gas Regulator

A regulator (see Figure 2) is a device for maintaining 

a constant safe, operating pressure between a gas 

source and a gas appliance. A regulator works 

independently of supply pressure and flow.
Installation, service and repair of gas regulators 

must  be  performed  by  qualified,  certified 

maintenance personnel.
The  Vent  Limiting  Device  is  standard  on  the 

regulators.  The  vent  limiter  limits  gas  levels  to 

within the ANSI safe standard level in the event 

of a gas leak. It is absolutely necessary to provide 

and maintain free airflow around the vent limiter.

Summary of Contents for WB302-LP

Page 1: ...g Company Duke Manufacturing Company 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com Please read this manual completely before attempting to install operate or service this equipment Service Manual GAS OPERATED WETBATH FOODWARMERS MODELS WB302 NAT WB302 LP WB303 NAT WB303 LP WB304 NAT WB304 LP WB305 NAT WB305 LP P N 219218B ...

Page 2: ...ORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPERLY PLACING AND SECURING ALL COVER AND ACCESS PANELS CAUTION Observe the following Provide and maintain adequate minimum clearances from all walls and combustible materials Provide and maintain adequate clearance for air openings Keep the equipment area free and clear of combustible mat...

Page 3: ... MAINTENANCE 5 Stainless Steel Care and Cleaning 5 Gas Regulators 5 SERVICE INFORMATION TROUBLESHOOTING 6 PARTS REPLACEMENT 7 Gas Valve Replacement 7 Safety Valve Replacement 8 Thermocouple Replacement 8 Pilot Replacement 9 Direct Burn Pilot 9 Safety Valve Pilot 9 Burner Replacement 10 Direct Burn Burner 10 Safety Valve Burner 10 ...

Page 4: ...ts are placed on a firm flat surface floor Check for cracks in flooring or tile and avoid these areas if possible If necessary place support pads properly rated for the weight of the unit to bridge uneven or cracked flooring Level the unit accordingly Stabilizing Use the leg adjustments to insure that the unit is solid to the floor surface at all contact points Insure that the unit does not rock w...

Page 5: ...r best results rub with the grain of the steel Pitting and cracking are early signs of stainless steel breakdown But special stainless steel cleaners can restore and preserve the protective film Ifsignsofbreakdownappear thoroughlyclean and dry all surfaces Begin regular application of a high quality stainless steel cleaner according to the manufacturer s instructions Again always rub with the grai...

Page 6: ...ght Pilot light won t stay lit Flame set too high Drain hose plugged Drain hose loose or disconnected from drain pan REMEDY Turn gas on Direct burn units Light pilot light Replace thermocouple Safety valve units Adjust pilot flame Direct burn units Turn gas valve down Clear drain hose Tighten or connect drain hose TROUBLESHOOTING ...

Page 7: ...e valve CAUTION Do not kink the burner tube when moving it out of the way 6 Remove the valve from the manifold 7 Place gas rated thread sealer on new valve threads Figure 4 Manifold with gas valve 8 Thread the new valve onto the manifold as shown in Figure 4 Make sure it is tight 9 Place gas rated thread sealer on the threads of the valve 10 Reconnect the burner tube 11 Perform pressure check for ...

Page 8: ... not kink the thermocouple 9 Apply gas approved thread sealer to all gas and pilot tube fittings 10 Check for leaks 11 Install the bottom cover 12 Connect the unit to its gas supply 13 Light the pilot light 14 Replace the galvanized burner liner 15 Verify that the burner lights properly Thermocouple Replacement Figure 6 Thermocouple General The thermocouple is connected to the safety valve at one ...

Page 9: ...pilot tube fitting 7 Replace the pilot tube 8 Perform leak test 9 Install the bottom cover 10 Turn the gas supply on 11 Replace the galvanized burner liner 12 Light the pilot 13 Verify that the burner will light correctly Safety Valve Pilot Figure 8 Safety Valve Pilot On units with a safety valve the pilot Figure 8 is connected to the safety valve 1 Shut off the gas supply 2 Remove the galvanized ...

Page 10: ...ube Burner 1 Turn off the gas supply 2 Remove the galvanized burner liner Figure 10 3 Remove the burner from the gas supply tube 4 Replace the burner 5 Turn on the gas supply 6 Light the pilot 7 Verify that the burner lights properly 8 Replace the galvanized burner liner ...

Page 11: ...11 Gas Operated Foodwarmers ...

Page 12: ...Gas Operated Foodwarmers 12 Duke Manufacturing Company 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com P N 219218 ...

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