background image

9

Service Manual for Refrigerated Back Bar Model RUF 48

Door Replacement and Adjustment

General

Doors may become misaligned during shipment 

but are easily adjusted.

1.  For a low hanging door, use a 3/8” open wrench 

to tighten, but do not over tighten, both top and 

bottom hinge screws.

2.  Place a flat screwdriver against outer side of 

bottom hinge and lightly tap with a hammer 

until door is properly aligned.

3.  If  necessary,  place  flat  screwdriver  against 

inner  side  of  top  hinge  and  tap  lightly  with 

hammer until door is properly aligned.

4.  After properly aligning doors, tighten all hinge 

screws securely.

Door Gasket Replacement

General

The door gasket has a retaining panel.

1.   Remove  gasket  door  panel  and  mounting 

screws.

2.   Remove gasket and door panel.
3.   Position new gasket and panel on door. 
4.   Secure with mounting screws. Tighten screws 

evenly around door panel.

Recharging Refrigeration System

General

To  analyze  the  performance  of  a  refrigeration 

system, temperature readings are recorded and 

converted to pressure readings using a standard 

pressure/temperature chart.

When it is necessary to service a factory-sealed 

refrigeration system and return it to its properly 

sealed condition, strictly adhere to the following 

approved procedure.

Tools

•  Standard hand and refrigeration tools
•  Refrigerant Type: R-134A, Refer to data tag 

for amount

Charging Procedure

NOTE: Prior to refrigeration system service, special 

care must be taken during the evacuation process to 

remove air, moisture and other non-condensables 

from the system. Duke Manufacturing recommends 

the following triple evacuation method. Failure to 

follow this procedure may result in poor refrigeration 

system performance. 

1.  Evacuate system to 1500 microns.
2.  Break vacuum to 2 psig with dry nitrogen. If 

dry nitrogen is unavailable, use same type of 

refrigerant as used in system.

3.  Evacuate system to 500 microns.

The system is now ready to receive refrigerant 

charge according to information on data plate.

CAUTION:  Never  use  oxygen  or  acetylene  in 

place of dry nitrogen or refrigerant 

for leak testing. A violent explosion 

may result, causing property damage, 

personal injury or death. When using 

nitrogen to pressure test, always use 

a pressure regulator. Failure to do so 

will result in extremely high pressure 

of the compressor or other system 

components  and  result  in  property 

damage, personal injury and death.

NOTE:

  Prior  to  repair,  ensure  there  is  enough 

process  hose  (approximately  12”)  present  to 

complete the repair using the above procedure. 

If not, install a new process hose before repair 

sequence.

Summary of Contents for RUF 48

Page 1: ...Duke is a registered trademark of the Duke Manufacturing Company Duke Manufacturing Company 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com P N 219205A Please read this manual completely before attempting to install operate or service this equipment REFRIGERATED BACK BAR MODEL RUF 48 ...

Page 2: ...SOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING UNLESS ALL COVER AND ACCESS PANELS ARE IN PLACE AND PROPERLY SE CURED DO NOT OPERATE THIS EQUIPMENT CAUTION Observe the following Minimum clearances must be maintained from all walls and combustible materials Keep the equipment area free and clear of combustible material Adequate clearance for air op...

Page 3: ...CE 5 Stainless Steel Care and Cleaning 5 PREVENTIVE MAINTENANCE 6 Cleaning the Condenser Coil 6 Door Gasket Maintenance 6 Drain Maintenance Base 7 PARTS REPLACEMENT 7 Thermostat Replacement 7 Evaporator Fan Replacement 8 Refrigeration System Replacement 8 Door Replacement and Adjustment 9 Door Gasket Replacement 9 Recharging Refrigeration System 9 Tools 9 Charging Procedure 9 troubleshooting 11 ...

Page 4: ...es and ovens Leveling Be sure that the unit is placed on a firm flat surface floor Check for cracks in flooring or tile and avoid these areas if possible If necessary place support pads properly rated for the weight of the unit to bridge uneven or cracked flooring Level unit accordingly Stabilizing Use the leg adjustments to insure that the unit is solid to the floor surface at all four contact po...

Page 5: ...d and industrial cleaners and also in hard water and salts If a chloride or alkaline cleaner has been used rinse repeatedly and dry thoroughly Always use only soft cloths or plastic scouring pads For routine cleaning use warm soapy water For stubborn stains use a non abrasive cleanser For heavy grease use a degreaser For best results rub with the grain of the steel Pitting and cracking are early s...

Page 6: ...quires regular cleaning and should be done every 60 days However if large amounts of dust and grease accumulate sooner clean the condenser coil every 30 days For light dust use a soft non wire brush For heavier dust use a vacuum or blow with compressed air For heavy grease use a degreasing agent made specifically for condenser coils on refrigeration units Spray the degreasing agent on the coil and...

Page 7: ... the drain pan free from dirt dust and debris to prevent water from backing up and overflowing from the drain pan onto the floor PARTS REPLACEMENT Thermostat Replacement General The thermostat is located inside the cooling compartment and is accessible through the doors 1 Disconnect unit from power source 2 Remove shelves 3 Remove shelf support 4 Remove sheet metal panel 5 Remove thermostat from b...

Page 8: ...ted in the rear of the unit 1 Disconnect unit from power source 2 Using a refrigeration charging unit evacuate refrigerant from the system according to Duke Manufacturing Service Bulletin Number 26 3 Remove expansion valve from refrigeration assembly 4 Remove evaporator tubing from refrigeration assembly 5 Remove refrigeration assembly mounting hardware 6 Tag and disconnect wiring at junction box ...

Page 9: ...perly sealed condition strictly adhere to the following approved procedure Tools Standard hand and refrigeration tools Refrigerant Type R 134A Refer to data tag for amount Charging Procedure NOTE Priortorefrigerationsystemservice special caremustbetakenduringtheevacuationprocessto removeair moistureandothernon condensables fromthesystem DukeManufacturingrecommends the following triple evacuation m...

Page 10: ...tercompletingrepair evacuatesystemusing thetripleevacuationmethoddescribedinDuke Manufacturing Service Bulletin Number 26 4 After completing proper evacuation method recharge system using proper refrigerant according to information on data plate 5 Continue crimping process hose just below temporary valve and again 2 below crimp 6 With crimp tool in place remove temporary valve 7 Braze shut end of ...

Page 11: ...Thermostat switch is stuck in the closed position Drain hose plugged Drain hose loose or disconnected from drain pan REMEDY Plug unit in Set thermostat to a higher number for a colder temperature Replace thermostat Adjust doors Replace gaskets Check and repair or replace motor Check and repair or replace motor Clean coil or filter Find leak repair and recharge Set thermostat to a lower number for ...

Page 12: ...Duke Manufacturing Company 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com P N 219205A ...

Reviews: