Duke HDC-37.5-240 Service Manual Download Page 11

11

Service Manual for Dry Channel HDC3/HDC6 Units 

COMPONENT TESTING 

Most component testing can be performed using 

a Digital Multimeter. 

NOTE:

  When a continuity test is being performed, 

the HDC3/HDC6 must be isolated from the 

power source to prevent damage to the test 

equipment.

Primary Power Check 

CAUTION:  Input voltage source must 

match voltage indicated on 

dataplate. Voltage should be 208 

or 240 VAC depending upon the 

application.

1.  Check the input voltage source for correct 

measurement of 208 or 240 VAC. If input 

voltage is not present, check for open circuit 

breakers or fuses supplying the input power. 

2.  Measure the voltage across the input terminals 

on the Main Power On/Off Switch. Voltage 

should be the same as input voltage source. 

If voltage is not present, check power source 

and power cord. 

3.  Set the Main Power On/Off Switch to on and 

check for source voltage across the switch 

output terminals. If voltage is not present 

replace switch. 

4.  Measure voltage across primary of 24 Volt Step-

Down Transformer. If voltage is not present, 

check wiring. If input voltage is present, the 

primary power check is complete. 

TESTING AND TROUBLESHOOTING 

Fault Conditions 

Fault conditions are indicated on the Control 

Display. 

1.  High Temperature Fault

 – For a High 

Temperature Fault the display will show “HIX”, 

where X indicates the channel (“F” for front, 

“C” for center, and “b” for back). A buzzer will 

sound for one second every 30 seconds. The 

operator can cancel this alarm by pressing any 

button on the Control Panel. The alarm will 

reactivate after 20 minutes if the problem has 

not been rectified. Both relays for the channel 

will be turned off while the fault exists. 

2.  Low Temperature Fault

 – For a Low 

Temperature Fault the display will show 

“LOX”, where X indicates the channel  

(“F” for front, “C” for center, and “B” for back). 

A buzzer will sound for one second every 30 

seconds. The operator can cancel this alarm 

by pressing any button on the Control Panel. 

The alarm will reactivate after 20 minutes if 

the problem has not been rectified. 

3.  Probe Open/Shor

t – For a Probe Open/ Short 

Fault the display will show “PRX”, where X 

indicates the channel (“F” for front, “C” for 

center and “B” for back). The operator can 

cancel this alarm by pressing any button on 

the Control Panel. The alarm will reactivate 

after 20 minutes if the problem has not been 

rectified.  The  relays  for  both  zones  of  the 

channel with a probe fault will be turned off 

while the fault exists. The control will display 

000°F for the temperature of the channel with 

the fault condition. 

Summary of Contents for HDC-37.5-240

Page 1: ...nual completely before attempting servicing Be sure all necessary tools test equipment and skills are available Those procedures for which you do not have the proper skills and test equipment must be...

Page 2: ...MMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPERLY PLACING AND SECURING ALL COVER AND ACCESS PANELS CAUTION Observe the foll...

Page 3: ...S REQUIRED 7 CONTROL DISPLAY 7 CONTROL BOARD OR MYLAR COVER 7 RELAY BOX 8 Main Power On Off Switch 8 Solid State Relays 9 24 Volt Step Down Transformer 9 CHANNEL ASSEMBLY 10 TESTING AND TROUBLESHOOTIN...

Page 4: ...the two zones INTRODUCTION Relay Box Display Box I DRY CHANNEL TEMPERATURE PROG Tub Main Power ON OFF Switch Channel 3 Zones 3A 3B Channel 1 Zones 1A 1B Channel 2 Zones 2A 2B Figure 1 Dry Channel Maj...

Page 5: ...on on the weight and electrical requirements TABLE 1 MODEL SPECIFICATIONS MODEL NO SHIPPING WT ELECTRICAL SPECIFICATIONS HDC3 37 5 208 160 lbs 59 7 kg 208VAC 10 1A 2100W 50 60Hz HDC 37 5 240 160 lbs 5...

Page 6: ...oint temperature and fault conditions The control board inside the Control Display maintains the temperature of all three channels EachchannelhasanA Bzone Thecontrolboard monitorseachzone stemperature...

Page 7: ...hannel unit from its power source Use proper Lockout Tagout procedures 3 Remove the four screws securing the Control Display and move it away from mounting surface 4 If the Control Display is to be co...

Page 8: ...or cabinet configuration used 1 Place the Main Power On Off Switch in the off position 2 Remove the Dry Channel unit from its power source Use proper Lockout Tagout procedures 3 Remove the four screws...

Page 9: ...w of SSR 1 Using a Multimeter determine which SSR has failed 2 Tag and disconnect the wires from the faulty SSR 3 Remove the two screws that attach the SSR to the board and remove the faulty SSR 4 Rev...

Page 10: ...ect the Dry Channel unit from its power source Use proper Lockout Tagout procedures 3 Remove six screws three on each side attaching the channel top frame to the tub Figure 12 HDC6 Channel Configurati...

Page 11: ...ns Fault conditions are indicated on the Control Display 1 High Temperature Fault For a High Temperature Fault the display will show HIX where X indicates the channel F for front C for center and b fo...

Page 12: ...condary voltage 7 If the secondary voltage is near 24 VAC Transformer is operating properly If voltage is lowor0VAC disconnectwirefromTransformer secondary and recheck secondary voltage If voltage is...

Page 13: ...follow the procedure described in the CHANNEL ASSEMBLY paragraph in COMPONENT REPLACEMENT section 1 Disconnect the RTD wires 2 Connect an ohmmeter across the RTD leads and verify that the resistance...

Page 14: ...each Heater Element causing the Heater Element to operate through the normallyclosedHi LimitThermostatandbegin raising the temperature of the channel 7 When the heat reaches the set point temperature...

Page 15: ...r Hi Limit Thermostat Defective RTD Defective SSR Defective Control Board Defective Display Board Plug unit in to proper power outlet Move the Main Power On Off Switch to on position Replace Control B...

Page 16: ...ROBE 3A PROBE 2A PROBE 1A PROBE 3B PROBE 2B PROBE 1B To connector To connector To connector To connector To connector To connector High Limit High Limit High Limit Heating Element 3A Back Left Heating...

Page 17: ...17 Service Manual for Dry Channel HDC3 HDC6 Units SINGLE ZONE WIRING DIAGRAM...

Page 18: ...Service Manual for Dry Channel HDC3 HDC6 Units 18 NOTES...

Page 19: ...19 Service Manual for Dry Channel HDC3 HDC6 Units NOTES...

Page 20: ...Service Manual for Dry Channel HDC3 HDC6 Units 20 Duke Manufacturing Company 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com P N 219217C...

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