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Duerkopp Adler DACeco M-TYPE, Operating Manua

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Duerkopp Adler DACeco M-TYPE Operating Manua Download Page 16

© 2013 Dürkopp Adler AG

Commissioning

DACeco M-TYPE

16

0791 100632 EN

6

Commissioning

Before commissioning the control unit, the following must be ensured, checked or set:

 
The correct assembly of the drive, position sensor and any accessories used
If necessary, the correct setting of the motor rotation direction
The correct maximum speed that is compatible with the sewing machine
The position settings
The settings of the remaining relevant parameters
Saving the set values
 
 
 
 

Summary of Contents for DACeco M-TYPE

Page 1: ...dler AG PO Box 17 03 51 D 33703 Bielefeld Potsdamerstr 190 D 33719 Bielefeld operating manual 0791 100632 EN Phone 49 0 521 9 25 00 Fax 49 0 521 9 25 24 35 www duerkopp adler com Ausgabe Edition August 2013 Rev Index V 1 0 0 ...

Page 2: ...ke no claim to these trademarks While every precaution has been taken in the preparation of this document the publisher and the author assume no responsibility for errors or omissions or for damages resulting from the use of information contained in this document or from the use of programs and source code that may accompany it In no event shall the publisher and the author be liable for any loss ...

Page 3: ...2 11 5 Assembly instructions 11 Fitting the reference value transmitter 5 1 11 Power supply mains connection 5 2 13 Electromagnetic compatibility EMC 5 3 14 Wiring diagram 5 4 16 6 Commissioning 17 7 Setting the basic functions 18 Number of stitches during soft start 7 1 18 Speed 7 2 Set soft start speed 7 2 1 18 Setting the maximum speed 7 2 2 18 19 Holding force when idle 7 3 19 Setting the posi...

Page 4: ...iance with the safety instructions may lead to personal injury damage to equipment or malfunctions of and damage to the drive itself The applicable accident prevention regulations in the respective user s country and the rules for safe and professional working must be observed The drive must only be assembled and commissioned by trained and instructed persons Installation and commissioning of the ...

Page 5: ...ay be life threatening voltages in this area even after the electricity has been switched off undischarged condensers The DACeco M TYPE must only be operated with a protective earthing conductor in a working protective earthing conductor system that complies with all local regulations and decrees The DACeco M TYPE control unit is not an independently operating unit and is intended for installation...

Page 6: ... Dürkopp Adler AG Scope of Delivery DACeco M TYPE 6 0791 100632 EN 2 Scope of Delivery 1x control unit with power switch 1x reference value transmitter 1x foot pedal connecting rod 1x operating instructions ...

Page 7: ... directly on the control unit There are two buttons and a potentiometer available for this 3 1 Soft start The soft start function can be turned on and off with S2 If the function is turned on the corresponding LED is lit The last setting is saved when switching of the control unit and is available at the next start ...

Page 8: ...of the needle The last setting is saved when switching of the control unit and is available at the next start 3 3 Reducing the speed The speed can be adjusted to the current sewing process with the potentiometer The basis is the maximum speed listed for the machine class reduce the speed starting at that point The set value remains until the operator adjusts the potentiometer The last setting is s...

Page 9: ...ated values Voltage UN V 230 mono phase Frequency fN Hz 50 60 Current control unit A 3 Power output P2 W 550 Speed nn 1 min 3400 Torque Mn Nm 12 Type of protection IP40 Insulation class E Limits Rated voltage range V 180 260 mono phase Speed nmax 1 min 3400 Torque Mmax short term Nm 13 Power P2max short term W 1500 ...

Page 10: ... to be fitted into other machines i e sewing units and sewing equipment in the sewing thread processing industry and trade Dry and clean areas must be provided to use the DACeco M TYPE Use in wet dusty or hazardous explosive environments is an infringement of the specified use Use for the intended purpose includes observing the manufacturer s prescribed conditions for operation maintenance and rep...

Page 11: ... connection Working on the electrical equipment connection maintenance repairs must only be done by or under the supervision of a qualified electrician The DACeco M TYPE control unit is intended to be connected to an earthed alternating current network with a rated voltage in the range of 180V 260 V 50 60 Hz Before connecting the mains lead make sure that the rated voltage is within the rated volt...

Page 12: ...units protected jointly by one protective device must be connected to the same earthing device by a protective earth Simultaneously exposed units must be connected to a joint earth The following applies additionally to IT mains No active conductor of the unit must be earthed directly The units must be connected individually in groups or in their entirety to a protective earth Mono phase plug conne...

Page 13: ... section of at least 2 5 mm2 or wide copper bands When connecting the potential equaliser make sure of secure contact i e on painted parts the connection must be made using toothed washers The following parts must be included in the potential equalisation Sewing machine Sewing machine support frame Pedal Magnet or magnetic valve housings Holder for buttons Support frames for stackers tape feed etc...

Page 14: ... 2013 Dürkopp Adler AG Assembly instructions DACeco M TYPE 14 0791 100632 EN 5 4 Wiring diagram Top side Bottom side ...

Page 15: ...Assembly instructions 15 2013 Dürkopp Adler AG 0791 100632 EN ...

Page 16: ...ng must be ensured checked or set The correct assembly of the drive position sensor and any accessories used If necessary the correct setting of the motor rotation direction The correct maximum speed that is compatible with the sewing machine The position settings The settings of the remaining relevant parameters Saving the set values ...

Page 17: ...To access the programming mode keep S1 pressed when turning on the control unit Once the programming mode is active and the corresponding parameter can be selected LED2 flashes Buttons S1 and S2 have the following functions in programming mode Confirmation Keep S1 OK pressed one second Cancellation Keep S2 ESC pressed one second Plus Briefly press S1 one second Minus Briefly press S2 one second Se...

Page 18: ...ave the programming level by pressing S2 7 2 Speed 7 2 1 Set soft start speed If the programming level of a parameter is selected buttons S1 and S2 have the following functions Confirmation Keep S1 OK pressed one second Cancellation Keep S2 ESC pressed one second Plus Briefly press S1 one second Minus Briefly press S2 one second Briefly pressing S1 increases the soft start speed by 100rpm briefly ...

Page 19: ...al position S2 LED Decimal place The LEDs flash every 0 5 seconds After a pause of 1 5 seconds the sequence is repeated until it is confirmed or cancelled Confirm the programmed result by pressing S1 Leave the programming level by pressing S2 This function prevents unwanted wandering of the needle when the machine has come to a standstill The effect can be checked by turning the hand wheel Holding...

Page 20: ...nit Select parameter 5 Push foot pedal forward until LED S1 and S2 start flashing Adjust ref Position by handwheel Keep S1 pressed to confirm ref position Adjust lower position of needle by handwheel The LED2 are flashing Keep S1 pressed to confirm Adjust upper position of needle by handwheel The LED1 are flashing Keep S1 pressed to confirm ...

Page 21: ... selected machine class delivery speed maximum speed 1 669 180010 M 2800 3000 2 867 1900x0 M 3000 3400 3 867 2900x0 M 3000 3000 4 868 x900x0 M 2500 2500 5 869 x800x0 M 2800 2800 6 887 160040 M 2000 2000 7 888 160020 M 1700 3000 You can change the selection with the upper and lower buttons The actual selected class will be shown by flashing of the LEDs Example select class 867 1900x0 M Push 2 times...

Page 22: ...g motor encoder plug Sub D 9 pin not connected Insert the encoder lead into the control unit Use the correct interface Error 6 Motor stalls Eliminate sluggish movement in the sewing machine Error 7 Sewing motor overload Eliminate sluggish movement in the sewing machine Error 8 Sewing motor error Sewing motor plug AMP is not connected Check the connection and if necessary plug in Test sewing motor ...

Page 23: ...Error 16 Maximum speed exceeded Replace encoder Error 17 AC RDY time out intermediate circuit voltage has not reached the defined threshold in the given time Check mains voltage If mains voltage OK replace control unit Information 18 No valid data on internal EEprom Check the connection of the Mach ID Turn off the control unit wait until LEDs are off restart Update software Information 19 No valid...

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