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General safety instructions

The non-observance of the following safety instructions can cause 
bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and

instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of

the machine without the safety devices is not permitted. Observe all 
the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle 

plate, feed dog and bobbin) when threading, when the workplace is
left, and during service work, the machine must be disconnected
from the mains by switching off the master switch or disconnecting
the mains plug.

5. Daily servicing work must be carried out only by appropriately

trained persons.

6. Repairs, conversion and special maintenance work must only be

carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the

machine from the compressed air supply system (max. 7-10 bar).
Before disconnecting, reduce the pressure of the maintenance unit.
Exceptions to this are only adjustments and functions checks made
by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by

electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained
technicians (see paragraph 8).

It is absolutely necessary to respect the safety 

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Summary of Contents for 589

Page 1: ...tonholer Operating instructions Installation instructions Service instructions Postfach 17 03 51 D 33703 Bielefeld Potsdamer Straße 190 D 33719 Bielefeld Telefon 49 0 5 21 9 25 00 Telefax 49 0 5 21 9 25 24 35 www duerkopp adler com 1 2 3 ...

Page 2: ... 9 25 00 Telefax 49 0 5 21 9 25 24 35 www duerkopp adler com Ausgabe Edition 07 2003 Printed in Federal Republic of Germany Teile Nr Part No 0791 589001 Übersicht Summary Bedienanleitung Aufstellanleitung Serviceanleitung Bauschaltplan 9870 579020 B Operating instructions Installation instructions Service instructions Interconnection diagram 9870 579020 B ...

Page 3: ... fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least once per shift for apparent damages and to immediatly report any changes including the performance in service which impair the safety The user company must ensure that the machine is only operated in pe...

Page 4: ...ersons with appropriate training 7 For service or repair work on pneumatic systems disconnect the machine from the compressed air supply system max 7 10 bar Before disconnecting reduce the pressure of the maintenance unit Exceptions to this are only adjustments and functions checks made by appropriately trained technicians 8 Work on the electrical equipment must be carried out only by electricians...

Page 5: ...talling the machine 3 1 Adjusting the working height 4 3 2 Attaching the yarn stand 4 3 3 aligning and connecting the pedal 5 4 Electrical connection 6 5 Pneumatic connection 5 1 Connecting the maintenance unit 7 5 2 Setting the operating pressure 7 6 Lubrication 6 1 Filling the oil reservoirs 8 7 Sewing test 9 2 ...

Page 6: ...2 1 2 3 4 5 6 7 8 9 10 ...

Page 7: ... the order tools and minor components in the accessory kit 2 General and shipping braces CAUTION The machine must be set up by trained specialist personnel All work on the electrical equipment of this special sewing machine may only be carried out by qualified electricians or other appropriately trained persons The mains plug must be removed Shipping braces All shipping braces must be removed befo...

Page 8: ...ht Tighten locking screws 1 and 2 3 2 Attaching the yarn stand Insert the reel stand 3 in the hole in the table plate and secure it with the nuts and washers Fit and align the yarn reel bracket 5 and unwinding arm 3 as shown in the illustration NB the yarn reel holder and the unwinding arm must be vertically in line Depending on the type of yarn reel the centring piece 6 must be set as shown in th...

Page 9: ...beneath the needle Screw the pedal 4 firmly to the stand brace Screw the set value initiator 1 firmly to the stand brace Attach the pedal linkage 3 to the set value initiator 1 Slightly undo clamping screw 2 Adjust the pedal linkage so that when released the pedal 4 is at an angle of about 10 Tighten clamping screw 2 2 5 1 2 3 4 5 ...

Page 10: ...lue brown and white 200V A B 230V A C 240V A D On strip terminal 5 the brown and white and blue and white wire jumpers must be changed Both connection terminals are given in the table Example L 4 means place the wire jumper between terminals L and 4 Strip terminal 5 Voltage brown and white blue and white 190V L 4 N 3 200V L 4 N 2 210V L 4 N 1 220V L 5 N 3 230V L 5 N 2 240V L 5 N 1 Undo screws 3 Ca...

Page 11: ...d air should be clean oil free Pneumatic connection pack A pneumatic connection pack item no 0797 003031 is available for frames with compressed air maintenance units It contains the following components 5 metre connection hose Ø 9 mm hose nozzles and ties R 1 4 plug and socket connector with cover 5 2 Setting the operating pressure The machine s operating pressure is 6 bar It can be read off at t...

Page 12: ...rised collection point Protect your environment Take care not to spill oil Use only ESSO SP NK 10 lubricating oilor an equivalent oil of the following specification Viscosity at 40 C 10 mm s Flashpoint 150 C This oil is available from DÜRKOPP ADLER AG retail outlets under the following part numbers 2 litre container 9047 000013 5 litre container 9047 000014 6 1 Filling the oil reservoirs Top up oi...

Page 13: ... looper thread see Operating instructions Thread the needle thread see Operating instructions On subclasses with gimp thread the gimp thread see Operating instructions Turn on the main switch Insert the material to be sewn Select a buttonhole shape and begin sewing initially at low speed see Operating instructions Gradually increase the speed Check that the buttonhole meets requirements If not Alt...

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