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8.

O P E R A T I N G   T H E   T O O L   C o n t .

Operation in Cold Weather

When operating tools at temperatures near and below freezing, the moisture in the air line may freeze and prevent 

tool operation:

1. 

Reduce the air pressure to 80 psi (5.5 bar) or less.

2. 

Removed all fasteners from magazine.

3. 

Connect air and free-fire (blank-fire) the tool. Slow speed operation tends to worm up the moving part.

CAUTION:

 

Do not store tool in a cold weather environment to prevent frost or ice formation on the tools 

operating valves and mechanisms that could cause tool failure.

Operation in Hot Weather

Keep tool out of direct sunlight as excessive heat can deteriorate bumpers, o-rings and other rubber parts resulting in 

increased maintenance.

T R O U B L E S H O O T I N G   G U I D E

WARNING:

 

Disconnect air from tool before all repairs!

Stop using the tool immediately if any of the following problems occur. Serious personal injury could occur. Any repairs 

or replacements must be done by a qualified person or an authorized service center only.

PROBLEM

CAUSE

CORRECTIVE ACTION

Trigger valve leaks air

Frame and nose leaks air

Frame and cap leaks air

O-rings in trigger valve housing are damaged

Replace o-ring

Loose now screw

Tighten screws and recheck

Damaged o-rings or gasket

Replace o-ring or gasket

Bumper cracked/worn

Replace bumper

Loose cap screws

Tighten screws and recheck

Damaged seal or gasket

Replace seal or gasket

Skipping fasteners 

Intermittent feed

Worn bumper

Replace bumper

Dirt in nose

Clean

Dirty/dry magazine

Clean/lubricate use pneumatic tool oil

Damaged magazine

Replace magazine

Air restriction/inadequate air flow

Fitting hose or air compressor needs to be checked

Worn o-ring on piston or lack or lubrication

Replace o-ring.  Lubricate.

Trigger valve o-ring cut/worn

Replace o-ring

Leaking cap gasket

Tighten screw, replace gasket

Worn/damaged pusher spring

Replace spring

Broken and damaged driver blade

Replace driver blade

Fasteners too short or wrong size for tool

Use recommended fasteners only

Bent fasteners

Discontinue using these fasteners

Air leaks

Tighten screws and fittings

Lack of power 

Sluggish

Low air pressure

Check air supply

Lack of lubrication

Use pneumatic tool lubricant

Damaged or worn o-ring/sea

Replace o-ring/seal

Exhaust blocked

Check bumper, head valve spring

Fasteners jam in tool

Driver channel worn

Replace nose/check door

Wrong size fasteners

Use recommended fasteners only

Bent fasteners

Discontinue using these fasteners

Broken and damaged driver blade

Replace driver blade

Loose magazine, nose screw

Tighten all screws

Summary of Contents for REPEATER 4200

Page 1: ...com Operation And Maintenance Manual BEFORE OPERATING THIS TOOL ALL OPERATORS SHOULD STUDY THIS MANUAL TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS IF YOU HAVE ANY QUESTIONS CONTACT WITH OUR REPRESENTATIVES OR DISTRIBUTOR WARNING 4200 ...

Page 2: ...anual Contents Tool Specifications 3 Nail Specifications 3 External Tool Parts 3 Safety Instructions 4 Lubrication and Maintenance 5 Actuating Tool 5 Operating the Tool 6 8 Troubleshooting Guide 8 Part Lists 9 12 Warranty 12 4200 ...

Page 3: ...rator s position A weighted single event sound power level A weighted single event surface sound pressure level LpA 1s 91 dBA LwA 1s 102 dBA LpA 1s 89 dBA Vibration Characteristics Values in Accordance with ISO 8862 1 Weighted root mean square acceleration 2 7 m s2 F A S T E N E R S P E C I F I C AT I O N S Smooth Wire collated Coil Nails Nail Lengths Shank Diameters Shank Type 1 19 05 24 5 mm 001...

Page 4: ...tool that is leaking air or has damaged or missing parts Inspect screw tightness loose or improperly installed screws or bolts cause accidents and tool damage when the tool is put into operation Inspect to confirm that all screws and bolts are tight and properly installed prior to operating the tool Never use the tool if any portion of the tool controls trigger contact arm is inoperable disconnect...

Page 5: ... and fasteners should be kept tight and undamaged Loose screws results in unsafe operation and parts breakage A C T U AT I O N T O O L Sequential Fire Trigger Gray Color To be used in applications where precise fastener placement is preferred This trigger reduces the chances of double firing and unintentional firing 1 With your finger off the trigger press the safety nose all the way down on the s...

Page 6: ...ugh of the pins to reach the feed pawl place the first pin in front of the feed pawl into the driver channel and place the second pin between the teeth of the feed pawl The heads of the pins must be in the slot in the nose 4 Close the magazine Close the magazine cover and swing the door closed Be sure that the door is fully latched when released The tool is now ready to operate TEST OPERATION 1 Ad...

Page 7: ... 3 Make sure that the trigger and safety move freely up and down without binding or sticking after each adjustment Clearing a Jammed Fastener Should a pin jam occur disconnect air supply from tool keep the tool pointed away from you and follow these instructions to clear If the tool jambs do not continue to fire the tool This cause the driver blade to break 1 Press down the door latch and swing th...

Page 8: ...ce o ring Loose now screw Tighten screws and recheck Damaged o rings or gasket Replace o ring or gasket Bumper cracked worn Replace bumper Loose cap screws Tighten screws and recheck Damaged seal or gasket Replace seal or gasket Skipping fasteners Intermittent feed Worn bumper Replace bumper Dirt in nose Clean Dirty dry magazine Clean lubricate use pneumatic tool oil Damaged magazine Replace magaz...

Page 9: ...9 P A R T L I S T R E P E AT E R 4 2 0 0 ...

Page 10: ...6 DST4200 46 O Ring 1 47 DST4200 47 Ball Steel 2 Item Part Description Qty 48 DST4200 48 Adjusting Spring 1 49 DST4200 49 Adjusting Post 1 50 DST4200 50 Gasket 1 51 DST4200 51 Nose 1 52A DST4200 52A Magnet Bushing Assembly 1 Set 53 DST4200 53 Hex Soc Hd Bolt Lower 2 54 DST4200 54 Spring 1 55 DST4200 55 Feed Pawl 1 56 DST4200 56 O Ring 6 57 DST4200 57 Roll Pin 2 58 DST4200 58 Feed Piston 1 59 DST42...

Page 11: ...11 P A R T L I S T R E P E AT E R 4 2 0 0 F R A M E ...

Page 12: ...warranty shall run for a period of one year from the date of manufacture Warranty Limitation The warranty stated above is in lieu of all other warranties express or implied including but not limited to the implied warranties of MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Although Ductmate may have suggested the product or provided written or oral advice to the Purchaser it is the Purchase...

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