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ASSEMBLY GUIDE

 DANGER

If you smell gas:

1.  Shut off gas to the appliance.

2.  Extinguish any open flames.

3.  Open lid.

4.  If odor continues, keep away from the  

 

appliance and immediately call your gas  

 

supplier or your fire department.

Leaking gas may cause a fire or explosion 

which can cause serious bodily injury or death, 

or damage to property.

 WARNING

1.  Do not store or use gasoline or other  

 

flammable vapors and liquids in the vicinity  

 

of this or any other appliance.

2.  An LP cylinder not connected for use shall  

 

not be stored in the vicinity of this or any  

 

other appliance.

 

WARNING

Follow all leak-check procedures carefully 

in this manual prior to barbecue operation. 

Do this even if the barbecue was dealer-

assembled.

NOTICE TO INSTALLER
These instructions must be left with the owner 

and the owner should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR 

OUTDOOR USE ONLY.

 

WARNING

Do not try to light this appliance without 

reading the “Lighting” Instructions section of 

this manual.

455 INCH² 3-BURNER & 545 INCH² 3-BURNER

SAVE THESE INSTRUCTIONS FOR 
FUTURE REFERENCE

Customer Service: 1-800-382-2637

NOTE: Standard LP, Natural Gas and 

System LP are designed for use with a 

Ducane

®

 portable cart.

Summary of Contents for 455 INCH 3-BURNER

Page 1: ... use shall not be stored in the vicinity of this or any other appliance WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if the barbecue was dealer assembled NOTICE TO INSTALLER These instructions must be left with the owner and the owner should keep them for future use THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY WARNING Do not try ...

Page 2: ...________________________________________ WARNING Care must be taken to ensure that this grill is assembled according to these instructions Failure to assemble the grill properly could create a fire hazard or cause burns or other bodily harm ____________________________________________________________________ ASSEMBLY 1 Assemble selected base cabinet kit before proceeding with these instructions 2 O...

Page 3: ...nonabrasive surface 4 Using the hex head screws and split lock washers from the hardware bag attach the two hood knobs to the outside of the grill hood in the location shown Tighten screws from the inside rather than turning the knob to avoid scratching paint 5 Remove the Rotis A Grate and the La Va Grate from the burner box and position the box on the previously assembled base cabinet kit 4 5 3 b...

Page 4: ...rew the burner locking screw to release the burner ____________________________________________________________________ CAUTION The screws used to attach the grill burner box to the base cabinet must be tightened securely but not overly tight The Teflon washers used with these screws are very slippery and could lead to over tightening these screws Care should be taken to avoid compressing the washe...

Page 5: ...l box c ____________________________________________________________________ WARNING FAILURE TO CHECK PROPER BURNER ORIFICE ENGAGEMENTS COULD LEAD TO A HAZARDOUS CONDITION AND BODILY HARM ____________________________________________________________________ Important When connecting or replacing any gas pipe fittings all joints must be sealed with a joint compound pipe dope that is resistant to the ...

Page 6: ...g gas connections check all joints for leaks using soapy water and a brush ____________________________________________________________________ WARNING NEVER USE AN OPEN FLAME TO TEST FOR GAS LEAKS ____________________________________________________________________ 9 Assemble the side shelf frame s using four 4 8 x 1 1 2 Phillip s flat head screws a c Depending whether your model has one or two si...

Page 7: ..._______________________________________ WARNING FAILURE TO INSTALL THE SIDE SHELF FRAME PROPERLY COULD CAUSE THE SHELF TO LOOSEN AND FALL CAUSING BODILY HARM ____________________________________________________________________ 9 b 9 a 9 c 9 e 9 d ...

Page 8: ...contents 11 Facing the front of the barbecue hold the front of the Side Order Cooker control knobs in front towards you 12 Slide the left side flange into the shelf opening towards the burner box and then push the right side of the Side Order Cooker down into place This action engages the two spring locks on the right side of the Side Order Cooker 11 12 12 10 ...

Page 9: ...e table using the screw provided ____________________________________________________________________ WARNING FAILURE TO HAVE THE HOSE IN THE HOSE RETENTION CLIP MAY RESULT IN AN EXPLOSIVE FLAME UP WHICH CAN CAUSE SERIOUS BODILY INJURY OR DEATH ____________________________________________________________________ 14 To connect the gas line a Pull back collar on the quick disconnect at the end of th...

Page 10: ...rts on the back of the Rotis A Grate over the rear edge of the burner box Reinstall the La Va Grate into the burner box by first placing the front edge of the La Va Grate on the lower set of supports on the front of the burner box Holding the flange with the arrow shaped cut out on the rear of the La Va Grate rotate the rear edge down so that it rest on the lower shelf of the Rotis A Grate The arrow...

Page 11: ...ith the U shaped motor mount facing to the outside of the grill The acorn nuts go to the inside of the burner box Tighten the fasteners finger tight then insure that the hood will close without hitting the motor mount Reposition the mount as necessary to clear the hood then tighten all three fasteners securely 20 Carefully place Sear Grid s onto the upper set of supports on the front of the burner ...

Page 12: ...must be stored indoors when not in use DO NOT leave it mounted to the grill ____________________________________________________________________ 22 The regulator assembly shipped with the grill head must be used 23 Refer to the Owner s Manual for use of the Side Order Cooker 24 Refer to the Owner s Manual for proper LP tank handling procedures 25 Refer to the Owner s Manual for the proper use and ...

Page 13: ...1 800 DUCANES 13 ...

Page 14: ...nly 20524704 1 Includes 25 26 11b Burner Left Hand S Style 545 Inch 3 Burner Only 20524703 1 Includes 25 26 12 Hair Pin Clip G1026609 2 G1026609 2 13 Clevis Pin 20175601 2 20175601 2 14 Control Box 20174801 1 20174801 1 15 Control Knob 20173203 3 20173203 3 16 Igniter Knob 20182601 1 20182601 1 17 Manifold Support Upper w Gasket 20174901 1 20174901 1 18 Manifold Assembly w Gasket 20175102 1 201752...

Page 15: ...0583 1 35 Spit Rod 20176201 1 20176202 1 36 Spit Motor G0627006 1 G0627006 1 37 Spit Rod Handle G1129418 1 G1129418 1 38 Meat Hook Set 2 Per Set G4313696 1 G4313696 1 39 Rotis A Grate Electrode G1130004 1 G1130004 1 40 Smoke It Tray G4309147 1 G4309147 1 41 10 Acorn Nut G1026547 8 G1026547 8 42 10 Truss Head Screw G1026538 8 G1026538 8 43 Shelf Support Backing Plate 20176401 4 20176401 4 44 1 4 20...

Page 16: ...4 Ducane Products Co 1656 Fuldner Road Barnwell South Carolina 29812 DUCANE is a registered trademark of Weber Stephen Products Co Used with permission This product may be covered under various patents throughout the world ...

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