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2. Technical Specification

Notes

For the engine to reach it’s maximum power, and the unit to achieve full rated performance, 
the machine must be run in for at least 10 hours. The engine’s performance diminishes as 
altitude and ambient temperature increase. If the machine is to be used at altitude or with a high 
ambient temperature please refer to the engine user manual for guidance and any necessary 
precautions.

Model No.

TBE41200DHE

TBE25300DHE

TBE18400DHE

TBE15500DHE

Engine Information

Engine

Hatz 2G40, Direct Injection, Air Cooled, Four Stroke

Fuel

Diesel

Power

23.1 HP (17.0kW) - DIN ISO 1585

Nominal Rpm

Engine 3400-3600 - Pump 1560-1650 via 2.176:1 gearbox

Starting Method

Electric Start

Fuel Tank

21 Litres

W

ater 

Connection

Max Feed Temperature

60°C - 40°C continuous

Minimum Feed Flow Rate

50 Lpm

30 Lpm

22 Lpm

18 Lpm

Maximum Feed Pressure

1 MPa - 10 Bar - 145 psi

Maximum Suction Depth

1 Metre (3.3 Feet)

0 Metre (0 Feet)

High Pressure P

erformance

Flow Rate

41 Lpm

25 Lpm

18 Lpm

15 Lpm

Working Pressure

20 MPa - 200 

Bar

30 Mpa - 300 

Bar

40 Mpa - 400 

Bar

50 Mpa - 500 

Bar

Nozzle Jet Size

15

065

04

03

Max. recoil force on 
Spray Gun

127 N

115 N

83 N

78 N

Uncertainty K

3.9-0.24 m/s2

SPL LWA dB*

113

GSPL LWA dB**

116

Pressure Outlet

Twin Outlet

Single Outlet

Single Outlet

Single Outlet

Oils

Pump Oil Type

SAE 15W/40

Pump Oil Capacity

1 L

Gearbox Oil Type

SAE 80W/90

Gearbox Oil Capacity

0.28 L

Engine Oil

Refer to engine user manual

W

eights & 

Dimensions

Dimensions

1190L x 680W x 875H (mm)

Weight

206 Kg

208 Kg

206 Kg

204 Kg

*SPL = Sound Power Level on equipment representative of this type 

 

**GSPL = Guaranteed Sound Power Level for this equipment.

 if using machine with two operators the rated flow will be split between each outlet. 

Each user will each get ≈20 Lpm. Users should use 2x lance assemblies with 075 jets to 

achieve full rated pressure.

Summary of Contents for TBE15500DHE

Page 1: ...Original Manufacturer Instructions 793 1150 ...

Page 2: ...ch system designer contractor and operator must make their own risk assessments whilst considering their individual application and environment and ensure the user is properly trained and wearing protective clothing to the required regulatory standards We recommend visiting the Health and Safety Executive website at www hse gov uk to be properly informed on best practice in the UK Contents Page 1 ...

Page 3: ...1 1 Component Identification 1 1 1 12 1 7 1 3 1 10 1 11 1 2 1 6 1 4 1 5 1 9 2 6 2 9 2 8 2 1 2 4 2 2 2 7 1 8 2 5 2 3 ...

Page 4: ...2 TBE41200DHE TBE25300DHE TBE18400DHE TBE15500DHE 1 Component Identification continued 3 1 3 6 3 1 3 6 3 6 3 7 3 2 3 4 3 5 3 1 3 2 3 7 3 3 3 4 3 5 3 2 3 7 3 4 3 5 ...

Page 5: ...e Display 5 Engine Temperature Display option 6 Oil Pressure Display 7 Charge Control 8 Operating Display 9 Operating Hours Counter option Ignition Lock 0 Off I Operation II Start ACCESSORIES TBE15500DHE TBE18400DHE TBE25300DHE TBE15500DHE TBE18400DHE TBE25300DHE TBE41200DHE TBE41200DHE 4 5 4 8 4 7 4 9 4 6 4 5 4 6 4 7 4 9 4 1 4 2 4 4 4 3 4 4 4 3 4 8 ...

Page 6: ...Breather 2 4 Pump Oil Sightglass 2 5 Pump Oil Drain Plug 2 6 Engine Oil Filler 2 7 Engine Fuel Cut Off Solenoid 2 8 Fuel Tank 2 9 Fuel Filler Cap Item No Pump Close ups 3 1 Unloader Valve 3 2 Safety Valve 3 3 Pulsation dampener TBE41200DHE only 3 4 Suction Filter 3 5 Suction Filter Inlet 3 6 Bypass Outet 3 7 High Pressure Outlet Item No Accessories 4 1 Suction Hose Assembly and Filter 4 2 Bypass H...

Page 7: ...Lpm 18 Lpm Maximum Feed Pressure 1 MPa 10 Bar 145 psi Maximum Suction Depth 1 Metre 3 3 Feet 0 Metre 0 Feet High Pressure Performance Flow Rate 41 Lpm 25 Lpm 18 Lpm 15 Lpm Working Pressure 20 MPa 200 Bar 30 Mpa 300 Bar 40 Mpa 400 Bar 50 Mpa 500 Bar Nozzle Jet Size 15 065 04 03 Max recoil force on Spray Gun 127 N 115 N 83 N 78 N Uncertainty K 3 9 0 24 m s2 SPL LWA dB 113 GSPL LWA dB 116 Pressure Ou...

Page 8: ...ical equipment delicate objects or the high pressure cleaner itself In environments in which explosive or corrosive atmospheres are present In poorly ventilated areas where exhaust gases from the engine could cause harm to the user and public unless adequate ventilation is approved by national labour authorities By persons including children with reduced physical sensory or mental capabilities or ...

Page 9: ...and couplings are important for the safety of the machine Use only hoses fittings and couplings recommended by the manufacturer To ensure machine safety use only original spare parts from the manufacturer or approved by the manufacturer USE OF NON APPROVED PARTS WILL VOID WARRANTY Water that has flowed through backflow preventers is considered to be no potable Do not use if machine component part ...

Page 10: ...nd pump head to zero when in bypass These valves also limit the initial kick back from the lance assembly when the trigger is opened by the user Safety Valve Either set and sealed by the machine manufacturer or factory set at source for protecting the pump and machine should the main control valve malfunction or the machines maximum pressure be exceeded Trigger Gun Safety Latch Safety stop for loc...

Page 11: ...the engine dipstick to check the engine oil level refer the engine manufacturers handbook for levels and oil types TRAVEL PLUGS On the pump and gearbox REMOVE THE RED TRAVEL PLUGS and replace with the appropriate yellow topped oil dipstick breather OIL LEVELS Check oil levels on the sight glasses on both the gearbox and pump the oil should be half way up the sight glasses ensure machine is on a le...

Page 12: ...lean TYRES Ensure all four tyres are inflated to 2 Bar 30 psi BATTERY Connect the battery leads RED TO VE EARTH TO VE BRAKE Ensure the brake is engaged prior to starting the machine FUEL Fill the fuel tank with diesel fuel refer the engine manufacturers handbook for fuel types DO NOT USE BIOFUEL CHECKS ON OFF ...

Page 13: ...e and damage components Place suction filter in water supply tank ensuring it remains under the water level Connect the bypass hose to the unloader valve bypass outlet Place the other end in the water supply tank taking care to ensure it is a good distance from the suction filter to minimise any turbulence near the suction filter Connect one end of the high pressure hose assembly to the high press...

Page 14: ...g any air in the suction hose assembly NOTE Engine speed fluctuation and a stuttering water jet is normal whilst air is purged from the suction line Priming can be helped by flooding the suction hose assembly prior to connection to the machine and or disconnecting the high pressure hose ENSURE YOU STOP THE UNIT ONCE PRIMED BEFORE TRYING TO RE CONNECT THE HIGH PRESSURE HOSE INTIAL PRIMING OPERATION...

Page 15: ...r the machine to cool down before transporting 10 Transporting The brake fitted to the machine is not sufficient to secure the unit during transportation During transportation the machine must be secured using suitably rated straps and fixings The machine must only be lifted and secured by attaching lifting security equipment to the main frame No lifting security straps should come in to contact w...

Page 16: ... Unloader Valves and Safety Valves must only be adjusted and serviced by suitably trained and qualified technicians Ensure all steps from the Decommissioning Storage section have been carried out before starting any work on the machine ENGINE Refer to engine manufacturer s handbook for specific engine maintenance and service schedules 14 ...

Page 17: ...s connection for tightness and damage Inspect suction hose and its connections for tightness and damage High Pressure Jet Inspect Change Pneumatic tyres Check Inflate tyre pressures 2 0bar 30psi Fuel Filter Check See Page 12 Change Filter at or sooner if contaminated Battery Charging Information Risk of injury Comply with safety regulations on the handling of batteries Observe the directions provi...

Page 18: ...professional advice Fluctuating pressure Blocked water filter Check filter clean or replace if necessary Pump sucking air Check integrity of suction hose and connections Pressure low after a long period of normal use Nozzle badly worn Check and or replace Pump noisy Pump sucking air Check integrity of suction hose and connections Excessive temperature of Reduce temperature to liquid in pump below ...

Page 19: ... EC Machinery Directive 2014 30 EU Electromagnetic Compatibility EMC Directive 2000 14 EU Noise Emissions Directive 2011 65 EU RoHS Directive Applied Harmonised Standards EN60335 1 2012 A13 2017 EN60335 2 79 2012 EN1829 1 2010 EN1829 2 2008 EN4871 2009 Manufacturer Dual Pumps Ltd Saxby Road Industrial Estate Melton Mowbray LE13 1BS United Kingdom Person authorised to compile the technical file dec...

Page 20: ...Unit 8 Hudson Road Saxby Road Ind Est Melton Mowbray Leicestershire LE13 1BS Telephone 44 0 1664 567226 Fax 44 0 1664 410127 E mail info dualpumps co uk www dualpumps co uk DP TBEPW V1 0 03 20 ...

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