dtp Winco PSS60-17 Installation And Operation Manual Download Page 12

Page 10

0210-00

60706-194

B - DC Control Circuit Fuse. The 10 amp DC Circuit Fuse
protects the 12 volt circuits and engine wiring harness against
faults in wiring or control equipment. The fuse also prevents a
discharge of the battery due to a circuit fault. (Replacement AGC-
10A-250V)

C - DGC-2020 Fuse. This 3 amp DC fuse protects the DGC-2020
printed circuit board. (Replacement AGC-3A-250V)

- Emergency Stop Switch (3). When depressed this switch will
disconnect all the 12 volt power to the DGC-2020 shutting the
engine down.  The lamp in the emergency stop switch will light up
when the switch is depressed showing that the power to the panel
has been disconnected.

E - Customer Remote Start ConnectionsTerminals. The two
remote start leads from the Automatic Transfer Switch are
connected to the two terminals marked 1 & 23. The wire in
terminal labeled #1 is Battery Negative and the wire in the
terminal labeled #23 is your Remote Start lead. Closing these two
leads together will signal the DGC-2020 to go into an auto-start
mode and start up the engine generator.

 Depending on the distance, 14 to 16 gauge stranded wire should
be used.  It is suggested that these wires be labeled S1 and S23.
The  terminal blocks are designed to use terminal lugs on all
wires and the screws should be torqued to 9.6 in. lbs.

Note:  Any relay closure can be used to start and stop this
generator.  As long as the contact stays closed the engine
generator set will continue to run.  Once the relay is opened
the unit will shut down and remain in the standby mode until
the remote start relay is closed again.

F - ESTOP- & ESTOP+.  Remote Emergency Stop terminals.
These two terminals are shipped with a jumper installed. If your
application requires the installation of a Remote Emergency Stop
switch, remove the jumper and wire your switch to these termi-
nals.  This unit will not start and run without either the jumper
installed or a remote N/C switch installed.
.

G - Fuel Select Toggle Switch. This SWITCH allows you to
change the engine from one fuel to the other.  See "Changing the
Fuel Type" for additional information

H - Remote Display Panel Interface Terminals. These interface
terminals are prewired to allow for the connection of a Basler
RDP-110  remote display.  This display allows for the remote
annunciation of alarms at a location such as a nurses station or a
control room.  This display is used to meet the remote annuncia-
tion requirements of NFPA 110 standards.

NOTE:
This feature must be turned on at the time the manufacture.

When used with the RDP-110 two twisted pairs of 20 AWG wire
may be used for distances of up to 4000 feet. The  terminal
blocks are designed to use terminal lugs on all wires and the
screws should be torqued to 9.6 in. lbs.

J - USB Computer Interface Port. This port is provided to
interface a laptop computer with the control using Baslers
software to down load the fault log and/or make a changes in the
programing should it become necessary.  PASSWORD IS
"OEM".

DC Interconnections to the Automatic Transfer Switch

Two control wires are required between the A.T.S. panel and the
generator control terminal box.  Depending on the distance, 14 to
16 gauge stranded wire should be used.  These wires should be
labeled S1 and S23.

       ***************
*****  WARNING  *****
       ***************

Be sure Engine  Generator is in the  "OFF" position before you
make any DC interconnections.

******CAUTION******

Never run the AC and DC wiring in the same conduit.

Zenith ATS

The terminal markings in the Zenith ATS are marked  “X1” and
“X2”.  The wire labeled “Start 1” is routed to start contact "X1” and
the wire labeled “Start 23” is routed to start contact “X2”

ASCO 165 UL SWITCH

Your DC connection points in the ASCO 165 ATS are
terminals “4” and “5 on the interface terminal bloc.

ASCO 300 UL SWITCH

Your DC connection points in the ASCO 300 ATS are terminals
“14” and “15”.  Depending on the size of the switch they are
located in different locations.  See next page:

X1

X2

Summary of Contents for Winco PSS60-17

Page 1: ...PACKAGE STANDBY SYSTEMS INSTALLATION AND OPERATIONS MANUAL PSS60 A PSS90 A ...

Page 2: ...d SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries Read and understand all instructions in the manual before starting and operating the generator set USING THIS MANUAL Congratulations on your choice of a Winco generator set You have selected a high quality precision engineered generator se...

Page 3: ...ctrician or contractor The installation must comply with all national state and local codes g Always make sure unit is disabled before placing your hands anywhere near the fan belts alternator or water hoses IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTION This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries Read...

Page 4: ...gine equipped to run on L P N G fuel The engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The 60 000 watt 60kW generator is a single bearing direct drive rotating field design The generator is connected to the engine flywheel via flexible drive disks The engine generator is mounted in a weather proof ...

Page 5: ...temperature monitoring over crank protection ECU specific protection elements and diagnostic reporting Metered engine parameters include oil pressure coolant A Liquid Crystal Display The backlit 64 by 128 pixel LCD serves as the local information source for metering alarms pre alarms and protective functions Display operation is maintained at 20 C An optional LCD heater maintains display operation...

Page 6: ...for setting or resetting the system clock 1 Press K right key for initial set or K left to back up up down to choose menu item and time date element to be changed 2 Press L Edit to access change mode to enter Password OP as follows 2a Press K up to select O 2b Press K right to move cursor 2c Press K up to select P 2d Press L Edit to begin change mode 3 Press K up or down to choose year 4 Press L E...

Page 7: ...e engine s requirements and assist in making you aware of the decisions you must make In no case should the instructions or information provided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal or gas supplier WARNING FIRE HAZARD All fuel runs should be installed by a licensed fuel supplier The engine manufacturer has established ...

Page 8: ...talled from the secondary regula tor to the generator set WARNING PERSONAL DANGER Do not use galvanized pipe in fuel line runs The galvanized coating can become eroded and flake off causing possible obstructions in the regulator or fuel valve The results could range from inoperative engine start to hazardous fuel leaks Size of pipe normally required for generators operating on NG LP up to 25 feet ...

Page 9: ...formed or supervised only by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When installing or replacing batteries use the proper group size starting battery The battery should be a Maintenance Free lead acid design Deep cycle batteries will not work for this applica tion CAUTION PERSONAL DANGER CAUTION NEVER dispose of a battery i...

Page 10: ... done by a licensed electri cian and must conform to the national electrical code and comply with all state and local codes and regulations Check with the local authorities before proceeding INSTALLATION NOTES Because of the many different types of service feeder and distribution equipment no specific wiring instructions can be provided It is recommended that only copper wire be used In all cases ...

Page 11: ...50 MCM and should be torqued to 250 in lbs D 120 Volt Terminal Block This terminal block is provide for the 120 volt 15 amp feed from customers distrubution panel for the block heater and the trickle charger WARNING A main line circuit breaker has been provided inside the genera tor housing During all wiring installations make sure the breaker is in the off position and the generator operation swi...

Page 12: ...will not start and run without either the jumper installed or a remote N C switch installed G Fuel Select Toggle Switch This SWITCH allows you to change the engine from one fuel to the other See Changing the Fuel Type for additional information H Remote Display Panel Interface Terminals These interface terminals are prewired to allow for the connection of a Basler RDP 110 remote display This displ...

Page 13: ...e generator terminals in the Automatic Transfer Switch The voltage between the G1 and the G3 terminals should be the same as it was on the generator front panel The voltage should also be checked between the hot terminals G1 and G3 and the G N to be certain of a balanced voltage output and a solid neutral connection The voltage between G1 and G N should be about 120 volts AC 277 on 480 units The s...

Page 14: ... 3 Governor is defective 4 AC short in generator components ATS PANEL WILL NOT TRANSFER TO EMERGENCY SUPPLY GENERATOR 1 No AC generator output from generator 2 Defective transfer switch controller 3 Incorrect voltage or frequecy for the generator 4 Wiring error between generator and transfer switch 5 Defective mechinally switching solenoid in Automatic Transfer Switch 6 Improper phase rotating ATS...

Page 15: ...60706 194 Page 13 0210 10 ...

Page 16: ...Page 14 0210 00 60706 194 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS ...

Page 17: ...60706 194 Page 15 0210 10 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS ...

Page 18: ...Page 16 0210 00 60706 194 VOLTAGE REGULATOR WIRING THREE PHASE AND SINGLE PHASE ...

Page 19: ...60706 194 Page 17 0210 10 DC SCHEMATIC ...

Page 20: ...e are limited to 12 months or 1000 hours which ever accurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tions may not apply in every instance This warranty ...

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