DT SWISS 240 OVERSIZE Technical Manual Download Page 13

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240 Oversize [screwed end caps]

4. TROUBLE SHOOTING

Issue

Reason

Solution

Hub has axial play

Ball bearings were not mounted

correctly.

Check correct assembly.

Ball bearings are worn out.

Replace ball bearings.

Hub rotates stiffly

Ball bearings are worn out.

Replace ball bearings.

Ball bearing non-drive side driven

in too tight.

Check correct assembly.

Mounting sequence of the ball

bearings not observed.

Hub makes noise

Ball bearings are worn out.

Replace ball bearings.

Summary of Contents for 240 OVERSIZE

Page 1: ...240 OVERSIZE SCREWED END CAPS TECHNICAL MANUAL V2022 10...

Page 2: ...protection 4 1 8 Exclusion of liability 4 1 9 Warranty 4 2 SERVICE INTERVALS 5 3 MAINTENANCE OF THE FRONT HUB 240 OVERSIZE 6 3 1 Overview 6 3 2 Required tools 7 3 3 Required wearing parts and material...

Page 3: ...rienced user the possibility to carry out minor service work himself If you have any doubts about your own abilities you should definitely contact an expert or a DT Swiss Service Center Any warranty c...

Page 4: ...the discretion of the user If components are damaged by the usage of differing tools the user is liable DT Swiss special tools are precision tools Damage free mounting and dismounting of the componen...

Page 5: ...b for damage After each ride SMALL HUB SERVICE During the small hub service the following activities should be performed 1 Dismount the end caps 2 Clean the end caps and the underlying surfaces of the...

Page 6: ...l The illustration shows the exemplary construction of a 240 oversize hub Details such as end caps and hub shell may vary The DT Swiss 240 Oversize hub is available in two versions With screwed on or...

Page 7: ...le tool 20 mm 1 HXTXXX00N5046S special fabric tape 1 HXTXXX00N5139S 3 3 REQUIRED WEARING PARTS AND MATERIALS Wearing parts Materials Specification Quantity Article number DT Swiss universal grease 20...

Page 8: ...p and unscrew it from the axle 20 mm 15 mm and 9 mm end caps 22 mm wrench QR end caps 5 mm hex key 2 Slide the disassembly tool onto the axle 3 Tap the bearing out of the hub shell using the disassemb...

Page 9: ...wed end caps 5 Loosen and remove the end cap with a suitable open end wrench 6 Remove the ball bearing from the axle 7 Put the axle into the hub shell 8 Tap out the second bearing using the disassembl...

Page 10: ...ly grease the seating of the bearings and the inner surface of the hub shell using universal grease 2 Put the axle onto the installation cylinder 3 Put the drive side of the hub shell onto the install...

Page 11: ...rokes 8 The lower installation cylinder must rest on a flat surface 9 Remove the installation cylinder from the hub 10 Fit the non drive side of the hub onto one of the two installation cylinders 11 P...

Page 12: ...he bearing 16 Repeat previous steps until the hub is turning smoothly 3 7 PUTTING ON THE END CAPS 1 Grease the bearings and the inner surface of both end caps 2 Screw on both end caps by hand 3 Tighte...

Page 13: ...ly Check correct assembly Ball bearings are worn out Replace ball bearings Hub rotates stiffly Ball bearings are worn out Replace ball bearings Ball bearing non drive side driven in too tight Check co...

Page 14: ...L 64 600 Oborniki Poland info pl dtswiss com DT SWISS AG L ngfeldweg 101 CH 2504 Biel Bienne info ch dtswiss com DT SWISS INC 2493 Industrial Blvd USA Grand Junction CO 81505 info us dtswiss com DT SW...