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Installation – Typical Wiring Diagrams

32

4.2.2 DSE4620 TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE)

NOTE: Terminals 29-32 are not fitted on the DSE46xx-01 variant.

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Summary of Contents for DSE4610

Page 1: ...DSE4610 DSE4620 Operator Manual ISSUE 1 DEEP SEA ELECTRONICS PLC DSE4610 DSE4620 Operator Manual Document Number 057 200 Author Tony Manton ...

Page 2: ...red trademarks of Deep Sea Electronics PLC Any reference to trademarked product names used within this publication is owned by their respective companies Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice Amendments List Issue Comments Minimum Module version required Minimum Configuration Suite Version required 1 Initial release V1 0 0 Release ...

Page 3: ... FUEL LEVEL SENSOR 14 3 8 2 4 FLEXIBLE SENSOR WHEN CONFIGURED 14 3 8 3 CHARGE FAIL INPUT 14 3 8 4 MAGNETIC PICKUP 15 3 9 OUTPUTS 15 3 9 1 DC OUTPUTS A B FUEL START 15 3 9 2 CONFIGURABLE DC OUTPUTS C D 15 3 9 3 CONFIGURABLE DC OUTPUTS E F DSE4620 ONLY 15 3 10 USB PORT 16 3 10 1 USB PORT USAGE 16 3 11 ADDING AN EXTERNAL SOUNDER 17 3 12 ACCUMULATED INSTRUMENTATION 17 3 13 DIMENSIONS AND MOUNTING 18 3...

Page 4: ...GHT 41 5 2 7 ALARM ICONS PROTECTIONS 42 5 2 7 1 WARNING ALARM ICONS 43 5 2 7 2 ELECTRICAL TRIP ALARM ICONS 44 5 2 7 3 SHUTDOWN ALARM ICONS 45 5 3 VIEWING THE INSTRUMENT PAGES 47 5 3 1 NAVIGATION MENU 47 5 3 1 1 NAVIGATION MENU ICONS 47 5 3 2 GENERAL NAVIGATION 48 5 3 3 HOME 49 5 3 4 GENERATOR 49 5 3 5 MAINS DSE4620 ONLY 50 5 3 6 LOAD 50 5 3 7 ENGINE 51 5 3 8 INFO 51 5 3 9 EVENT LOG 52 5 3 9 1 VIEW...

Page 5: ...SENSOR ALARM ACTION 77 7 3 5 POWER UP MODE 77 7 3 6 SENSOR TYPE 77 7 3 7 AC SYSTEM 77 7 3 8 DIGITAL INPUT ALARM ARMING 78 7 3 9 DIGITAL INPUT POLARITY 78 7 3 10 DIGITAL OUTPUT POLARITY 78 7 3 11 FUEL UNITS 78 7 3 12 PRESSURE SENSOR LIST 79 7 3 13 TEMPERATURE SENSOR LIST 79 7 3 14 PERCENTAGE SENSOR LIST 79 8 COMMISSIONING 80 9 FAULT FINDING 81 9 1 STARTING 81 9 2 LOADING 81 9 3 ALARMS 82 9 4 INSTRU...

Page 6: ...on 056 005 Using CTs With DSE Products 056 010 Over Current Protection 056 022 Breaker Control 056 029 Smoke Limiting 056 030 Module PIN Codes 1 3 MANUALS Product manuals are can be downloaded from the DSE website www deepseaplc com DSE Part Description 057 201 DSE46xx Configuration Suite PC Software Manual 1 4 THIRD PARTY DOCUMENTS The following third party documents are also referred to Referenc...

Page 7: ...lay The DSE46xx module monitors the engine indicating the operational status and fault conditions automatically shutting down the engine and giving a true first up fault condition of an engine failure by the LCD display The powerful ARM microprocessor contained within the module allows for incorporation of a range of complex features Icon based LCD display True RMS Voltage Current and Power monito...

Page 8: ...nication sensor and or battery derived circuit conductors shall be separated and secured to maintain at least 6mm separation from the generator and mains connected circuit conductors unless all conductors are rated 600 Volts or greater Current Inputs Must be connected through UL Listed or Recognized isolating current transformers with the secondary rating of 5A max Communication Circuits Must be c...

Page 9: ...5 POWER SUPPLY REQUIREMENTS Minimum Supply Voltage 8V continuous Cranking Dropouts Able to survive 0V for 100ms providing the supply was at least 10V before the dropout and recovers to 5V afterwards Maximum Supply Voltage 35V continuous 60V protection Reverse Polarity Protection 35V continuous Maximum Operating Current 96mA at12V 85mA at 24V Maximum Standby Current 51mA at 12V 47mA at 24V Maximum ...

Page 10: ...solution 1V AC phase to neutral 2V AC phase to phase Accuracy 1 of full scale phase to neutral 2 of full scale phase to phase Minimum Frequency 3 5 Hz Maximum Frequency 75 0 Hz Frequency Resolution 0 1 Hz Frequency Accuracy 0 2 Hz 3 7 CURRENT SENSING NOTE Current Sensing is not available on the DSE46xx 01 variant Measurement Type True RMS conversion Sample Rate 5KHz or better Harmonics Up to 10 th...

Page 11: ...nnected to system ground earth as close as possible to the CTs This minimises the length of cable used to connect the CTs to the DSE module Example If 1 5mm cable is used and the distance from the CT to the measuring module is 20m then the burden of the cable alone is approximately 15VA As the burden of the DSE controller is 0 5VA then a CT with a rating of at least 15 0 5V 15 5VA must be used If ...

Page 12: ...tion of the phases as described above will result in incorrect power factor pf measurements which in turn results in incorrect kW measurements One way to check for this is to make use of a single phase load Place the load on each phase in turn run the generator and ensure the kW value appears in the correct phase For instance if the load is connected to phase 3 ensure the kW figure appears in phas...

Page 13: ...or with a fixed current applied Arrangement Differential resistance measurement input Measurement Current 11mA 10 Full Scale 240Ω Over Range Fail 270Ω Resolution 0 1 Bar 1 2 PSI Accuracy 2 of full scale resistance 4 8Ω excluding transducer error Max Common Mode Voltage 2V Display Range 0 bar 17 2 bar 0PSI 250PSI subject to limits of the sensor 3 8 2 2 COOLANT TEMPERATURE Measurement Type Resistanc...

Page 14: ...Max Common Mode Voltage 2V Display Range 0 250 0 C 250 C 32 F 482 F or 0 bar 17 2 bar 0PSI 250PSI subject to limits of the sensor and sensor configuration 3 8 3 CHARGE FAIL INPUT Minimum Voltage 0V Maximum Voltage 35V plant supply Resolution 0 2V Accuracy 1 of max measured voltage Excitation Active circuit constant power output Output Power 2 5W nominal at 12V and 24V Current At 12V 210mA Current ...

Page 15: ...uracy 25 RPM Flywheel Teeth 10 to 500 3 9 OUTPUTS 3 9 1 DC OUTPUTS A B FUEL START Type Fixed for use as Fuel and Start output control Rating 10A resistive for 10secs 5A resistive continuous at 35V 3 9 2 CONFIGURABLE DC OUTPUTS C D Type Fully configurable supplied from DC supply terminal 2 Rating 2A resistive continuous at 35V 3 9 3 CONFIGURABLE DC OUTPUTS E F DSE4620 ONLY Type Fully configurable s...

Page 16: ...il pressure etc of the remote generator are available to be viewed or changed To connect a module to a PC by USB the following items are required DSE46xx Controller DSE Configuration Suite PC Software Supplied on configuration suite software CD or available from www deepseaplc com USB cable Type A to Type B This is the same cable as often used between a PC and a USB printer DSE can supply this cab...

Page 17: ... will mute both the internal sounder and audible alarm output Example of configuration to achieve external sounder with external alarm mute button 3 12 ACCUMULATED INSTRUMENTATION NOTE When an accumulated instrumentation value exceeds the maximum number as listed below it will reset and begin counting from zero again Engine Hours Run Maximum 99999 hrs 59 minutes Approximately 11yrs 4months Accumul...

Page 18: ...Specification 18 3 13 DIMENSIONS AND MOUNTING 3 13 1 DIMENSIONS 140 0mm x 113mm x 43mm 5 5 x 4 4 x 1 7 3 13 2 PANEL CUTOUT 118mm x 92mm 4 6 x 3 6 3 13 3 WEIGHT 0 16kg 0 35lb ...

Page 19: ...le case Pull the fixing clip backwards towards the back of the module ensuring all three prongs of the clip are inside their allotted slots Turn the fixing clip screws clockwise until they make contact with the panel fascia Turn the screws a little more to secure the module into the panel fascia Care should be taken not to over tighten the fixing clip screws NOTE In conditions of excessive vibrati...

Page 20: ... Repair and Servicing elsewhere in this document The optional silicon gasket provides improved sealing between module and the panel fascia The gasket is fitted to the module before installation into the panel fascia Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal Gasket fitted to module Sealing gasket ...

Page 21: ...the control panel with the optional sealing gasket 2 Front of module when installed into the control panel WITHOUT being sealed to the panel IEEE C37 2 Standard Electrical Power System Device Function Numbers and Contact Designations Under the scope of IEEE 37 2 function numbers can also be used to represent functions in microprocessor devices and software programs The controller is device number ...

Page 22: ...nerator Relay 54 Turning Gear Engaging Device 59AC AC Overvoltage Relay 59DC DC Overvoltage Relay 62 Time Delay Stopping Or Opening Relay 63 Pressure Switch 71 Level Switch 74 Alarm Relay 81 Frequency Relay 83 Automatic Selective Control Or Transfer Relay 86 Lockout Relay In line with our policy of continual development Deep Sea Electronics reserve the right to change specification without notice ...

Page 23: ...pment enclosure is tilted at an angle up to 15 from its normal position drops falling at an angle 3 Protected against ingress of solid objects with a diameter of more than 2 5 mm Tools wires etc with a thickness of more than 2 5 mm are prevented from approach 3 Protection against water falling at any angle up to 60 from the vertical There must be no harmful effect spray water 4 Protected against i...

Page 24: ...P31 Provides a degree of protection against limited amounts of falling water and dirt 3 IP64 Provides a degree of protection against windblown dust rain and sleet undamaged by the formation of ice on the enclosure 3R IP32 Provides a degree of protection against rain and sleet undamaged by the formation of ice on the enclosure 4 X IP66 Provides a degree of protection against splashing water windblo...

Page 25: ...ment 4 1 TERMINAL DESCRIPTION To aid user connection icons are used on the rear of the module to help identify terminal functions An example of this is shown below NOTE Availability of some terminals depends upon module version Full details are given in the section entitled Terminal Description elsewhere in this manual Terminals 1 9 Terminals 10 20 Terminals 21 24 Terminals 29 32 USB PC Configurat...

Page 26: ...t fitted to DSE4610 controller 4 1 2 ANALOGUE SENSOR Pin No Description Cable Size Notes 10 Sensor Common Return 0 5mm AWG 20 Return Feed For Sensors 11 Oil Pressure Input 0 5mm AWG 20 Connect To Oil Pressure Sensor 12 Coolant Temperature Input 0 5mm AWG 20 Connect To Coolant Temperature Sensor 13 Fuel Level Input 0 5mm AWG 20 Connect To Fuel Level Sensor NOTE It is VERY important that terminal 10...

Page 27: ...Notes 21 Generator L1 U Voltage Monitoring 1 0mm AWG 18 Connect to generator L1 U output AC Recommend 2A fuse 22 Generator L2 V Voltage Monitoring 1 0mm AWG 18 Connect to generator L2 V output AC Recommend 2A fuse 23 Generator L3 W Voltage Monitoring 1 0mm AWG 18 Connect to generator L3 W output AC Recommend 2A fuse 24 Generator Neutral N Input 1 0mm AWG 18 Connect to generator Neutral terminal AC...

Page 28: ... CT If in doubt consult your CT supplier Pin No Description Cable Size Notes 29 CT Secondary for L1 2 5mm AWG 13 Connect to s1 secondary of L1 monitoring CT 30 CT Secondary for L2 2 5mm AWG 13 Connect to s1 secondary of L2 monitoring CT 31 CT Secondary for L3 2 5mm AWG 13 Connect to s1 secondary of L3 monitoring CT 32 CT Common 2 5mm AWG 13 4 1 5 1 CT CONNECTIONS p1 k or K is the primary of the CT...

Page 29: ...nd 5m yards For distances over 5m it is possible to use a third party USB extender Typically they extend USB up to 50m yards The supply and support of this type of equipment is outside the scope of Deep Sea Electronics PLC CAUTION Care must be taken not to overload the PCs USB system by connecting more than the recommended number of USB devices to the PC For further information consult your PC sup...

Page 30: ...tem Genset manufacturers and panel builders may use these diagrams as a starting point however you are referred to the completed system diagram provided by your system manufacturer for complete wiring detail Further wiring suggestions are available in the following DSE publications available at www deepseaplc com to website members DSE Part Description 056 022 Breaker Control Training guide ...

Page 31: ...Installation Typical Wiring Diagrams 31 4 2 1 DSE4610 TYPICAL WIRING DIAGRAM 3 PHASE 4 WIRE NOTE Terminals 29 32 are not fitted on the DSE46xx 01 variant ...

Page 32: ...Installation Typical Wiring Diagrams 32 4 2 2 DSE4620 TYPICAL WIRING DIAGRAM 3 PHASE 4 WIRE NOTE Terminals 29 32 are not fitted on the DSE46xx 01 variant ...

Page 33: ...Installation Alternate Topology Wiring Diagrams 33 4 3 ALTERNATE TOPOLOGY WIRING DIAGRAMS 4 3 1 GENERATOR ...

Page 34: ...Installation Typical Wiring Diagrams 34 4 3 2 MAINS 4620 ONLY ...

Page 35: ...nts must be followed Follow the typical wiring diagram as normal for all sections EXCEPT the earth points All points shown as Earth on the typical wiring diagram should connect to BATTERY NEGATIVE not earth 4 4 3 FLOATING EARTH Where neither the battery positive nor battery negative terminals are connected to earth the following points must to be followed Follow the typical wiring diagram as norma...

Page 36: ...s For normal operation these are the only controls which need to be operated Details of their operation are provided later in this document CAUTION The module may instruct an engine start event due to external influences Therefore it is possible for the engine to start at any time without warning Prior to performing any maintenance on the system it is recommended that steps are taken to remove the...

Page 37: ...st to highest if used Upon removal of the starting signal the module will remove the load from the generator and shut the set down observing the stop delay timer and cooling timer as necessary Close Generator and Delayed Load Output 1 2 3 4 become inactive at once if used The module will then await the next start event For further details please see the more detailed description of Auto operation ...

Page 38: ...reens may be disabled For further details of module configuration refer to DSE Publication 057 201 DSE46xx Configuration Software Manual Inst Icon Instrumentation Unit Alarm Icon Active Config Instrumentation Unit Mode Icon FPE Auto Run Instrumentation Unit Load Switching Icons Example of DSE4610 Home Page Display L1N 230 V L2N 230 V L3N 230 V Example of DSE4620 Home Page Display 230 V L1N 230 V 2...

Page 39: ...20 only Generator current instrumentation screen Mains current instrumentation screen DSE4620 only when CT in load location Load power instrumentation screen Engine speed instrumentation screen Hours run instrumentation screen Battery voltage instrumentation screen Oil pressure instrumentation screen Coolant temperature instrumentation screen Flexible sender instrumentation screen Appears when the...

Page 40: ...hen a remote start input is active Appears when a low battery run is active Mains failure Appears when a scheduled run is active 5 2 4 MODE ICON An icon is displayed in the Mode Icon section to indicate the mode the controller is currently in Icon Details Appears when the engine is at rest and the unit is in stop mode Appears when the engine is at rest and the unit is in auto mode Appears when the...

Page 41: ...e generator breaker is open Appears when the generator is available and the generator breaker is closed Appears when the mains supply is not available and the mains breaker is open DSE4620 Only Appears when the mains supply is not available and the mains breaker is closed DSE4620 Only Appears when the mains supply is available and the mains breaker is open DSE4620 Only Appears when the mains suppl...

Page 42: ...r shutdown alarm the module displays the Alarm Icon and the Stop Reset Mode button LED begins to flash If multiple alarms are active at the same time the Alarm Icon automatically cycles through all the appropriate icons to indicate each alarm which is active Example If the DSE controller was sensing a charge alternator failure alarm delay over current alarm and a AC under voltage alarm at the same...

Page 43: ... and configuration Charge Failure The auxiliary charge alternator voltage is low as measured from the W L terminal Low Fuel Level The level detected by the fuel level sensor is below the low fuel level pre set pre alarm setting High Fuel Level The level detected by the fuel level sensor is above the high fuel level pre set pre alarm setting Battery Under Voltage The DC supply has fallen below or r...

Page 44: ...trips are latching alarms and to remove the fault press the Stop Reset Mode button on the module NOTE The alarm condition must be rectified before a reset will take place If the alarm condition remains it is not possible to reset the unit The exception to this is the Low Oil Pressure alarm and similar active from safety on alarms as the oil pressure is low with the engine at rest Icon Fault Descri...

Page 45: ... digital inputs The module detects that an input configured to create a fault condition has become active Fail To Start The engine has failed to start after the configured number of start attempts Low Oil Pressure The module detects that the engine oil pressure has fallen below the low oil pressure pre alarm setting level after the Safety On timer has expired Engine High Temperature The module det...

Page 46: ...stop button has been depressed This failsafe normally closed to emergency stop input and immediately stops the set should the signal be removed Oil Sender Open Circuit The oil pressure sensor has been detected as being open circuit Coolant Temperature Sender Open Circuit The coolant temperature sensor has been detected as being open circuit Oil Filter Maintenance Alarm Maintenance due for oil filt...

Page 47: ...esired icon is at the top press the Auto Mode button to enter that instrunmentation section If the Auto Mode button is not pressed the display automatically returns to the Home page after the configured setting of the LCD Scroll Timer 5 3 1 1 NAVIGATION MENU ICONS Icon Description Generator and mains voltage instrumentation DSE4620 only Generator instrumentation Mains instrumentation DSE4620 only ...

Page 48: ...ce selected the page will remain on the LCD display until the user selects a different page or after an extended period of inactivity Page Delay Timer the module reverts back to the Home page The Page Delay Timer is configurable using the DSE Configuration Suite Software or by using the Front Panel Editor NOTE For further details of module configuration refer to DSE Publication 057 201 DSE46xx Con...

Page 49: ...eading of the generator and mains that is measured from the module s voltage inputs 230 V L1N 230 V 230 V L2N 230 V 230 V L3N 230 V Generator Voltage ph N ph ph Mains Voltage ph N ph ph DSE4620 only 5 3 4 GENERATOR These pages contain electrical values of the generator measured or derived from the module s voltage inputs L1N 230 V L2N 230 V L3N 230 V Generator Voltage ph N Generator Voltage ph ph ...

Page 50: ...D These pages contain electrical values of the load measured or derived from the module s voltage and current inputs The power values displayed depend on which supply is on load L1 20 kW L2 20 kW L3 20 kW Generator Current A Mains Current A DSE4620 only Load ph N kW Total Load kW Load ph N kVA Total Load kVA Load ph N kVAr Total Load kVAr Power Factor ph N Power Factor Average Accumulated Load kWh...

Page 51: ... Level Flexible Sensor Engine Maintenance Due Oil Engine Maintenance Due Air Engine Maintenance Due Fuel 5 3 8 INFO These pages contain information about the controller 13 30 00 M T W T F S S 3 Wk 2 45 00 Module s date and time Scheduler settings Product description and USB identification number Application and Engine Version Start time of scheduled run Duration of scheduled run Day and week of sc...

Page 52: ...layed Once entered cycle to the event log section and enter To view the event log repeatedly press the up or down buttons until the LCD screen displays the desired event Continuing to press down the up or down buttons will cycle through the past alarms after which the display shows the most recent alarm and the cycle begins again To exit the event log press the up and down buttons simultaneously t...

Page 53: ...to your configuration source for the exact sequences and timers observed by any particular module in the field 6 1 QUICKSTART GUIDE This section provides a quick start guide to the module s operation 6 1 1 STARTING THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in this manual Press the Manual Start button to crank the engine ...

Page 54: ...Operation 54 6 1 2 STOPPING THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in this manual Select Stop Reset mode The generator is stopped ...

Page 55: ...st be zero Engine Charge Alternator Voltage must be zero Oil pressure sensor must indicate low oil pressure When the engine has stopped it is possible to send configuration files to the module from DSE Configuration Suite PC software and to enter the Front Panel Editor to change parameters Any latched alarms that have been cleared are reset when Stop Reset Mode is entered The engine is not started...

Page 56: ...llow for false start requests the start delay timer begins Should all start requests be removed during the start delay timer the unit returns to a stand by state If a start request is still present at the end of the start delay timer the fuel relay is energised and the engine is cranked If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest...

Page 57: ...g down period the set returns on load If there are no starting requests at the end of the return delay timer the load is removed from the generator to the mains supply and the cooling timer is initiated The cooling timer allows the set to run off load and cool sufficiently before being stopped This is particularly important where turbo chargers are fitted to the engine After the cooling timer has ...

Page 58: ...NOTE There is no start delay in this mode of operation The fuel relay is energised and the engine is cranked If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence is terminated and the display shows Fail to...

Page 59: ...ne Once the generator has been placed on load it is not automatically removed To manually remove the load either Press the Auto Mode button to return to automatic mode The set observes all auto mode start requests and stopping timers before beginning the Auto Mode Stopping Sequence Press the Stop Reset Mode button to remove load and stop the generator Activation of an auxiliary input that has been...

Page 60: ...forming the required maintenance The method of reset is either by Activating an input that has been configured to Maintenance Reset Alarm x where x is the type of maintenance alarm Air Fuel or Oil Pressing the maintenance reset button in the DSE Configuration Suite Maintenance section Pressing and holding the Stop Reset Mode button for 10 seconds on the desired Maintenance Alarm status page This c...

Page 61: ... 2 MANUAL START MODE Scheduled runs do not occur when the module is in Manual Start Mode waiting for a manual start Activation of a Scheduled Run On Load when the module is operating OFF LOAD in Manual Start Mode will force the set to run ON LOAD 6 6 3 AUTO MODE Scheduled runs operate ONLY if the module is in Auto Mode with no Shutdown or Electrical Trip alarm present If the module is in Stop Rese...

Page 62: ...e the module through its display without the use of the DSE Configuration Suite PC Software Use the module s facia buttons to traverse the menu and make value changes to the parameters Previous Section 301 201 101 Next Section 101 201 301 Next Parameter 101 102 103 Previous Parameter 103 102 101 Edit or Save Parameter ...

Page 63: ...auto repeat functionality Values can be changed quickly by holding the buttons for a prolonged period of time NOTE The editor automatically exits after 5 minutes of inactivity to ensure security NOTE The PIN number is not set by DSE when the module leaves the factory If the module has a PIN code set this has been affected by your generator supplier who should be contacted if you require the code I...

Page 64: ...1 Off 0 107 Protected Start Enable On 1 Off 0 108 Event Log Display Format On 1 Off 0 109 Power Up Mode 0 Power Up Mode 110 RESERVED 111 RESERVED 112 Pin Protected Maintenance Reset On 1 Off 0 113 Stop Button Cooldown On 1 Off 0 114 RESERVED 115 RESERVED 116 RESERVED 117 RESERVED 118 RESERVED 119 RESERVED 120 CT Position Gen 0 Load 1 121 Generator Voltage Display On 1 Off 0 122 Mains Voltage Displ...

Page 65: ...ource User Config 0 Action 319 Digital Input D Arming If Source User Config 0 Arming 320 Digital Input D Activation Delay If Source User Config 0 s 321 330 RESERVED 331 Analogue Input A Set As Digital Source 0 Input Source 332 Analogue Input A Set As Digital Polarity 0 Polarity 333 Analogue Input A Set As Digital Action If Source User Config 0 Action 334 Analogue Input A Set As Digital Arming If S...

Page 66: ...tal Output D Polarity 0 Output Polarity 409 Digital Output E Source 0 Output Source 410 Digital Output E Polarity 0 Output Polarity 411 Digital Output F Source 0 Output Source 412 Digital Output F Polarity 0 Output Polarity 7 2 4 TIMER SETTINGS Configuration Parameters Timers Page 5 501 Mains Transient Delay 502 Start Delay 503 Preheat Timer 504 Crank Time 505 Crank Rest Time 506 Smoke Limiting 50...

Page 67: ...Trip 0 V 613 Under Frequency Shutdown Enable On 1 Off 0 614 Under Frequency Shutdown Trip 0 0 Hz 615 Under Frequency Warning Enable On 1 Off 0 616 Under Frequency Warning Trip 0 0 Hz 617 RESERVED 618 Loading Frequency 0 0 Hz 619 Nominal Frequency 0 0 Hz 620 Over Frequency Warning Enable On 1 Off 0 621 Over Frequency Warning Return 0 0 Hz 622 Over Frequency Warning Trip 0 0 Hz 623 Over Frequency Sh...

Page 68: ...7 701 AC System 0 AC System 702 Mains Failure Detection On 1 Off 0 703 Immediate Mains Dropout On 1 Off 0 704 Under Voltage Enable On 1 Off 0 705 Under Voltage Level 0 V 706 Under Voltage Return 0 V 707 Over Voltage Enable On 1 Off 0 708 Over Voltage Return 0 V 709 Over Voltage Level Trip 0 V 710 Under Frequency Enable On 1 Off 0 711 Under Frequency Trip 0 0 Hz 712 Under Frequency Return 0 0 Hz 71...

Page 69: ...ip 0 RPM 814 Over Speed Trip 0 RPM 815 Low Battery Voltage Enable On 1 Off 0 816 Low Battery Voltage Trip 0 0 V 817 Low Battery Voltage Return 0 0 V 818 Low Battery Voltage Delay 0 00 00 819 High Battery Voltage Enable On 1 Off 0 820 High Battery Voltage Return 0 0 V 821 High Battery Voltage Trip 0 0 V 822 High Battery Voltage Warning Delay 0 s 823 Charge Alt Shutdown Enable On 1 Off 0 824 Charge ...

Page 70: ...916 RESERVED 917 Flexible Sensor C Low Pre Alarm Enable On 1 Off 0 918 Flexible Sensor C Low Pre Alarm Trip 0 Bar C 919 Flexible Sensor C Low Pre Alarm Return 0 Bar C 920 RESERVED 921 Flexible Sensor C High Pre Alarm Enable On 1 Off 0 922 Flexible Sensor C High Pre Alarm Return 0 Bar C 923 Flexible Sensor C High Pre Alarm Trip 0 Bar C 924 925 RESERVED 926 Flexible Sensor C High Alarm Action 0 Acti...

Page 71: ... Scheduler 3 Start Week 1 2 3 4 1015 Scheduler 3 Duration 0 00 00 1016 Scheduler 4 Start Time 0 00 00 1017 Scheduler 4 Start Day 0 1 Monday 1018 Scheduler 4 Start Week 1 2 3 4 1019 Scheduler 4 Duration 0 00 00 1020 Scheduler 5 Start Time 0 00 00 1021 Scheduler 5 Start Day 0 1 Monday 1022 Scheduler 5 Start Week 1 2 3 4 1023 Scheduler 5 Duration 0 00 00 1024 Scheduler 6 Start Time 0 00 00 1025 Sched...

Page 72: ...ble Configuration On 1 Off 0 2003 RESERVED 2004 Under Voltage Shutdown Enable On 1 Off 0 2005 Under Voltage Shutdown Trip 0 V 2006 Under Voltage Warning Enable On 1 Off 0 2007 Under Voltage Warning Trip 0 V 2008 Loading Voltage 0 V 2009 Over Voltage Warning Enable On 1 Off 0 2010 Over Voltage Warning Return 0 V 2011 Over Voltage Warning Trip 0 V 2012 Over Voltage Trip 0 V 2013 Under Frequency Shut...

Page 73: ...033 Overload Protection Action 0 Action 2034 Overload Protection Trip 0 2035 Overload Protection Trip Delay 0 s 2036 AC System 0 AC system 2037 Mains Failure Detection On 1 Off 0 2038 Immediate Mains Dropout On 1 Off 0 2039 Mains Under Voltage Enable On 1 Off 0 2040 Mains Under Voltage Trip 0 V 2041 Mains Under Voltage Return 0 V 2042 Mains Over Voltage Enable On 1 Off 0 2043 Mains Over Voltage Re...

Page 74: ...ve Configuration 4 Auto Restore Inhibit 5 Auto Start Inhibit 6 Auxiliary Mains Fail 7 Coolant Temperature Switch 8 Emergency Stop 9 External Panel Lock 10 Generator Load Inhibit 11 Lamp Test 12 Low Fuel Level Switch 13 Mains Load Inhibit 14 Oil Pressure Switch 15 Remote Start Off Load 16 Remote Start On Load 17 Simulate Mains Available 18 Simulate Stop Button 19 Simulate Auto Button 20 Simulate St...

Page 75: ...Output 15 Close Mains Output Pulse 16 Combined Mains Failure 17 Common Alarm 18 Common Electrical Trip 19 Common Shutdown 20 Common Warning 21 Cooling Down 22 Digital Input A 23 Digital Input B 24 Digital Input C 25 Digital Input D 26 RESERVED 27 RESERVED 28 RESERVED 29 Emergency Stop 30 Energise To Stop 31 Fail To Start 32 Fail To Stop 33 Fuel Relay 34 Gas Choke On 35 Gas Ignition 36 Generator Av...

Page 76: ... 63 Under Speed Shutdown 64 Waiting For Manual Restore 65 Flexible Sender C High Alarm 66 Flexible Sender C High Alarm 67 Flexible Sender C Low Pre Alarm 68 Flexible Sender C Low Alarm 69 RESERVED 70 RESERVED 71 RESERVED 72 RESERVED 73 Fuel Sender High Alarm 74 Fuel Sender High Alarm 75 Fuel Sender Low Pre Alarm 76 Fuel Sender Low Alarm 77 Delayed Load Output 1 78 Delayed Load Output 2 79 Delayed ...

Page 77: ...n 0 None 1 Shutdown 2 Electrical Trip 7 3 5 POWER UP MODE POWER UP MODE Index Mode 0 Stop 1 Manual 2 Auto 7 3 6 SENSOR TYPE SENSOR TYPE Index Type 0 None 1 Digital Input 2 Percentage Sensor 3 Pressure Sensor 4 Temperature Sensor 7 3 7 AC SYSTEM AC SYSTEM Index Type 0 2 Phase 3 Wire L1 L2 1 2 Phase 3 Wire L1 L3 2 3 Phase 3 Wire 3 3 Phase 4 Wire 4 3 Phase 4 Wire Delta 5 Single Phase 2 Wire ...

Page 78: ... From Safety On 2 From Starting 3 Never 7 3 9 DIGITAL INPUT POLARITY DIGITAL INPUT POLARITY Index Polarity 0 Close to Activate 1 Open to Activate 7 3 10 DIGITAL OUTPUT POLARITY OUTPUT POLARITY Index Polarity 0 Energise 1 De Energise 7 3 11 FUEL UNITS FUEL UNITS Index Units 0 Litres 1 Imperial Gallons 2 US Gallons ...

Page 79: ...ser Defined 7 3 13 TEMPERATURE SENSOR LIST TEMPERATURE SENOR LIST Index Type 0 Not Used 1 Dig Closed for Alarm 2 Dig Open for Alarm 3 VDO 120 C 4 Datcon High 5 Datcon Low 6 Murphy 7 Cummins 8 PT100 9 Veglia 10 Beru 11 User Defined 7 3 14 PERCENTAGE SENSOR LIST PERCENTAGE SENSOR LIST Index Type 0 Not Used 1 Dig Closed for Alarm 2 Dig Open for Alarm 3 VDO Ohm 10 180 4 VDO Tube 90 0 5 US Ohm 240 33 6...

Page 80: ...disengage automatically If not then check that the engine is fully operational fuel available etc and that the fuel solenoid is operating The engine should now run up to operating speed If not and an alarm is present check the alarm condition for validity then check input wiring The engine should continue to run for an indefinite period It will be possible at this time to view the engine and alter...

Page 81: ...onfirm correct configuration of input is configured to be used as Remote Start Check that the oil pressure switch or sensor is indicating low oil pressure to the controller Depending upon configuration then set will not start if oil pressure is not low Pre heat inoperative Check wiring to engine heater plugs Check battery supply Check battery supply is present on the Pre heat output of module Chec...

Page 82: ...D display Check configuration of input Incorrect reading on Engine gauges Fail to stop alarm when engine is at rest Check engine is operating correctly Check sensor and wiring paying particular attention to the wiring to terminal 10 refer to appendix Check that sensor is compatible with the module and that the module configuration is suited to the sensor 9 4 INSTRUMENTS Symptom Possible Remedy Ina...

Page 83: ... configuration must then be written back to the controller for the changes to take effect When editing a configuration using the fascia editor be sure to press the the Auto Mode button to save the change before moving to another item or exiting the fascia editor NOTE The above fault finding is provided as a guide check list only As the module can be configured to provide a wide range of different ...

Page 84: ... 01 100 400 41 4620 01 100 400 42 4610 02 4610 03 4610 04 100 400 47 4620 02 4620 03 4620 04 100 400 46 10 1 2 INDIVIDUAL PLUGS Module Terminal Designation Plug Description Part No 1 9 DSE4620 Only 9 way 5 08mm 007 166 1 7 DSE4610 Only 7 way 5 08mm 007 155 10 20 11 way 5 08mm 007 451 21 24 4 way 10 16mm 007 003 25 28 DSE4620 Only 4 way 10 16mm 007 003 29 32 Not fitted on 46xx 01 4 way 5 08mm 007 2...

Page 85: ... 2002 95 EC 2006 To remove specified hazardous substances Lead Mercury Hexavalent Chromium Cadmium PBB PBDE s Exemption Note Category 9 Monitoring Control Instruments as defined in Annex 1B of the WEEE directive will be exempt from the RoHS legislation This was confirmed in the August 2005 UK s Department of Trade and Industry RoHS REGULATIONS Guide Para 11 Despite this exemption DSE has been care...

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