DS Stoves EnergyMAX 110 Owner'S Manual Download Page 11

1.    

Problem:

      

Smoke puffs from furnace

Solution:

Open bypass damper before opening door.

Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance.

Check ash pit – if it is too full, empty.

Make sure furnace room is not too airtight.

Make sure all of chimney mortar connections are airtight,

Check ash drawer. Make sure it’s airtight.

Check chimney for possible down-draft caused by taller surrounding trees or objects. Correct with proper

chimney vent cap.

Check the possibility of a cold chimney forcing cool gases backward. Remedied by properly insulating

chimney with non-combustible liner – non combustible insulation.

Fuel may be too green.

Make sure no other fuel burning devices are connected to the chimney impairing the draft.

Check chimney draft, it should be .06 inches of water column. This service is provided by a certified

chimney sweep.

Remove parts on right side of furnace and clean heat exchange area if necessary.

If bottom door is open it can create more draft than what chimney can handle. Therefore it can smoke out

air wash or out the fire door when open.

2.    

Problem:

     

Inadequate heat being delivered to your home.

Solution:

Check home insulation – is it adequate?

Install hood on top of furnace to first floor.

If furnace room is warm but your home isn’t, put vents in floor to circulate heat.

Is furnace the recommended BTU size for your home?

If you have a Bimetal Regulator set at high and furnace does not heat properly, shorten chain one or

more notches. Do not exceed 600 degrees on top of furnace. Overheating will damage furnace.

3.    

Problem:

      

Excess smoke or flames coming out door when refueling

Solution:

Bypass baffle should be open before opening fire door.

Wait 15 seconds and open door SLOWLY – then refuel.

Check length of flue pipe to chimney. Your unit should be within six (6) feet of your chimney.

Make sure chimney cap is not too close to the top of the chimney.

Check chimney draft – make sure chimney flue pipe is clean and chimney is of adequate height.

4.    

Problem:

      

Odor from first fire

Solution:

The odor from new steel should disappear in a few hours if burning hot.

If the odor remains, call your dealer immediately.  A bad weld can cause a fume leak.

5.    

Problem:

      

Excessive Creosote

Solution:

Make sure your unit is serviced by its own proper chimney

Check length of flue pipe and its connections. Maximum length of 6 feet horizontal run and 2 elbows.

Make sure you are burning the smallest, hottest fire to adequately heat your home.

Also see Solutions to Problem One.

Trouble Shooting

11

Manual for EnergyMAX 2017.qxp_Manual for EnergyMAX  7/3/17  9:14 AM  Page 11

Summary of Contents for EnergyMAX 110

Page 1: ...st Read all instructions carefully Install smoke and carbon monoxide detectors This stove meets U S Test Standard UL 391 ETLM78 1 CAN CSA 366 1 MADE IN USA By D S MACHINE SHOP Model 110 Model 160 Do Not Discard This Manual Manual for EnergyMAX 2017 qxp_Manual for EnergyMAX 7 3 17 9 14 AM Page 1 ...

Page 2: ...urning anything other than anthracite hard coal Safety Instructions 2 Operational Work Practice Standards 1 When starting a fire set hot air regulator on furnace to HIGH 2 Completely open bypass damper on front top center of furnace See page 6 for location 3 Open fire door and place wads of crushed paper in the firebox 4 Put kindling on top of paper NOTE You can also buy Fire Starter Gel or Bricks...

Page 3: ...n it to BURN OFF this dirt and oil before installing unit 21 Equip your home with fire extinguishers carbon monoxide and smoke detectors 22 Do not burn garbage gasoline or any other flammable liquids in this furnace 23 Do not burn furnace over 600 degrees Fahrenheit or warranty will be void Energy Max Annual Maintenance After each heating season 1 Clean out firebox and ash pan area 2 Remove firebr...

Page 4: ...replacements Slope the flue pipe back towards the heater 1 4 per foot of horizontal run That way if any condensation forms in the pipe it will be carried back into the heater The connector pipe should be installed so that the upper pipe section fits inside the lower section This way any condensation building up inside the pipe will stay inside the pipe as it flows down the inside surface Horizonta...

Page 5: ...furnace on a solid noncom bustible floor 2 Use a U L approved fire retardant material for the floor mat 3 The material must extend at least 16 in front of and 8 on either side and back and underneath the chimney connector and extending at least 2 on either side of the chimney connector 1 The furnace should be the only heating appliance using a chimney One furnace per flue 2 A masonry chimney shoul...

Page 6: ...umb screw is for manual draft control to prevent unit from completely shutting down on a low burn Do not burn hotter than 600 degrees Fahrenheit on furnace top speed controller Airwash Adjustment Airwash Adjustment Bypass Damper 6 Flue Bypass Damper Airwash Adjustment Bypass Damper 6 Flue 8 Flue Manual for EnergyMAX 2017 qxp_Manual for EnergyMAX 7 3 17 9 14 AM Page 6 ...

Page 7: ... 3 h 110 ASH PAN 1 Ash Shaker Bar Assembly 110 110 ASBA 1 Steel Bypass Plate slide 110 110 SBV 2 Cast Iron Louvers 110 CI FL 1 Stainless Steel H Channel Firebrick Holder 110 110 HBR 1 Stainless Steel U Channel Firebrick Holder 110 110 TBR 1 Stainless Steel Firebrick Baffle Bracelet 110 110 FBH 1 2 piece cast iron downdraft baffle 110 CI 110 1 Top Door Gasket 3 4 Round x 4 110 3448 kit 1 Bottom Doo...

Page 8: ... 2 x 9 Left Side BOTTOM 2 1 1 4 x 4 1 2 x 9 1 1 1 4 x 3 x 9 Right Side TOP 5 1 1 4 x 4 1 2 x 9 1 1 1 4 x 2 x 9 Right Side BOTTOM 5 1 1 4 x 4 1 2 x 9 1 1 1 4 x 2 x 9 Front 2 1 1 4 x 4 1 2 x 6 3 4 Back TOP 2 2 1 2 x 4 1 2 x 9 1 2 1 2 x 3 3 4 x 9 Back BOTTOM 2 2 1 2 x 4 1 2 x 9 1 2 1 2 x 3 3 4 x 9 Manual for EnergyMAX 2017 qxp_Manual for EnergyMAX 7 3 17 9 14 AM Page 8 ...

Page 9: ... h 160 ASH PAN 1 Ash Shaker Bar Assembly 160 160 ASBA 1 Steel Bypass Plate slide 160 160 SBV 2 Cast Iron Louvers 116 CI FL 1 Stainless Steel H Channel Firebrick Holder 160 160 HBR 1 Stainless Steel U Channel Firebrick Holder 160 160 TBR 1 Stainless Steel Firebrick Baffle Bracelet 160 160 FBH 1 2 piece cast iron downdraft baffle 160 C1 160 1 Top Door Gasket 3 4 Round x 4 160 3448 kit 1 Bottom Door ...

Page 10: ... 2 1 2 x 5 8 x 9 Front 3 1 1 4 x 4 1 2 x 6 3 4 1 1 1 4 x 3 3 4 x 6 3 4 Back TOP 2 2 1 2 x 4 1 2 x 9 1 2 1 2 x 4 x 9 1 2 1 2 x 2 1 4 x 9 Back BOTTOM 3 2 1 2 x 4 1 2 x 9 1 2 1 2 x 1 3 4 x 9 2 Primary Air Louvers Back 1 1 4 x 3 3 4 x 6 3 4 2 1 2 x 1 3 4 x 9 2 1 2 x 2 1 4 x 9 2 1 2 x 5 8 x 9 2 1 2 x 5 8 x 9 1 1 4 x 3 x 9 Louver Louver 2 1 2 x 4 x 9 Manual for EnergyMAX 2017 qxp_Manual for EnergyMAX 7 ...

Page 11: ...ate Install hood on top of furnace to first floor If furnace room is warm but your home isn t put vents in floor to circulate heat Is furnace the recommended BTU size for your home If you have a Bimetal Regulator set at high and furnace does not heat properly shorten chain one or more notches Do not exceed 600 degrees on top of furnace Overheating will damage furnace 3 Problem Excess smoke or flam...

Page 12: ...mplete the repair The owner may at his option and with D S Stoves approval have the furnace shipped to the factory for repair All labor and material costs for repair at the factory will be borne by D S Stoves The owner is responsible for all shipping costs D S Stoves door glass gaskets paint or enameled parts firebrick and furnace cement are not covered by this Limited Warranty With Optional Coil ...

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