DryAIR Hose Reel II Operator'S Manual Download Page 14

Setup/Operation

4-1

Setup/Operation

Danger!

 It is very important that you read and understand this section before operating the hose reel! Failure to follow the procedures and

cautions in this manual could lead to injury or possible death!

The DRYAIR hose reel has two methods (modes) of activation.  There are also several controls that are factory set, and normally do not require
adjustment.

Manual Controls

The Hose Reel has an automated “UNLOAD/LOAD” actuated controller, a manual method of
controlling the spool rotational speed (RPM) and a general ON/OFF switch.

Spool Direction Controller

The toggle switch 

(1-1) 

controls the main power to the hose reel. The hose reel controller

defaults to the   “Mode 1 - UNLOAD” upon powering up and engaging the “auto-feed
control”.  By connecting the foot switch, the controller switches to the “Mode 2 -LOAD” and
loads hose by depressing the foot switch which is momentary (will only operate when
depressed).

Mode 1

 - UNLOAD

Mode 2

 - LOAD

Mode 1 - “UNLOAD”

When the switch is toggled to the “ON”

 

position, reel activation will automatically default to the “auto-feed control”

To use the “auto-feed control”, pull the roller forward to activate the reel and feed out enough hose that the hose can be passed under the
roller.

Reel activation will now be automatic and the reel will “unload” the hose. When the hose is pulled in a direction away from the reel, the
hose will ride on the roller and cause the auto-feed arm to lift. When the auto-feed arm lifts, an attached plunger disengages from a limit
switch (internal) which, in turn, activates the reel.

Caution!

  When NOT operating the reel, put the toggle switch in the “Off” position to prevent accidental activation and possible injury.

When the hose reel is to be left unsupervised, the power cord should be unplugged from the power supply.

Mode 2 - “LOAD”

When the switch is toggled to “ON” position and the foot switch connected to the hose reel, the reel will “load” the hose.

The foot switch is momentary and will only operate when it is depressed.

In the “LOAD” mode, the hose path 

should

 pass above the auto-feed mechanism roller.

The hose must be directed manually into position on the hose reel.

Caution!

 Take care not to allow your hands, feet or clothing to become trapped by any of the reel’s moving mechanisms.

Spool Rotational Speed

The adjustment knob (2-1) controls the reel R.P.M. Turning clockwise towards the “

+

” sign

to increase the RPM of the reel. Turn counter-clockwise towards the “

-

”sign to decrease the

R.P.M.

Range - 0 – 20 R.P.M.

RPM adjustment is required to ensure the operator maintain good control of the hose reel
operation.

In Mode 1 - “UNLOAD” -

 Set the reel RPM to a rate that prevents the auto-feed

mechanism from galloping. The reel RPM should be set at a rate that allows the operator to
maintain tension on the hose and, therefore, keep the auto-feed mechanism arm in a lifted
position.

In Mode 2 - “LOAD”-

 Set the reel RPM to a rate that allows the operator to maintain good

control of the loading process.

1-1

1 - ON/OFF switch

2-1

2 - RPM controller

DANGER!  WARNING!

Summary of Contents for Hose Reel II

Page 1: ...5 DRYAIR INC 606 Highway Drive St Brieux SK Canada SOK 3V0 Tel 306 275 4848 1 888 750 1700 Fax 306 275 4664 dryair dryair ca DRYAIR INC 1095 N Main Street Bowling Green Ohio USA 43402 Tel 419 354 8546 1 866 354 8546 Fax 419 354 9706 dryair dryair us ...

Page 2: ...Data Sheet 2 2 Material Safety Data Sheet 2 5 Introduction 3 1 Operating Features 3 1 Drive Features Power Requirements 3 1 Reel Capacities 3 1 Transportation Storage 3 1 Setup Operation 4 1 Manual Controls 4 1 Spool Rotational Speed 4 1 Automatic Controls Settings 4 2 Mechanical Drive Components 4 3 Maintenance 5 1 Altivar 11 AC Drive 5 1 Auto feed Control 5 2 Electric Motor 5 2 GearBox 5 2 Torqu...

Page 3: ...es inconvenience and or replacement equipment rental cost Maintenance repair or service items not related to warrantable defects Loss or damage during shipping Failure resulting from lack of or improper maintenance Damage caused by operator abuse negligence or improper operation Damage resulting from improper voltage supply Damage from improper installation Installation done by other than the manu...

Page 4: ...0 1700 Each warranty claim should only refer to one Serial or Production Schedule numbered unit Warranty parts are to be tagged with warranty claim number When claiming for warranty labour the allowable warranty labour rate will be 45 00 hour The factory reserves the right to adjust the number of hours claimed where deemed necessary The factory may at times specify allowable labour for certain war...

Page 5: ...en working with heat transfer fluid DOWFROST HTF BOSS CHILL PG Fluid handling precautions Ventilation Good general ventilation should be sufficient for most conditions Respiratory protection No respiratory protection should be needed Skin protection For brief contact no precautions other than clean body covering clothing should be needed Use impervious gloves when prolonged or frequently repeated ...

Page 6: ... adverse effects on the mother should have no effect on the fetus REPRODUCTIVE EFFECTS In animal studies has been shown not to interfere with reproduction 4 FIRST AID EYE Flush eyes with plenty of water SKIN Wash off in flowing water or shower INGESTION No adverse effects anticipated by this route of exposure incidental to proper industrial handling INHALATION Remove to fresh air if effects occur ...

Page 7: ...VITY CHEMICAL STABILITY Stable CONDITIONS TO AVOID Avoid temperatures above 121 C 250 F Product can decompose at elevated temperatures INCOMPATIBILITY WITH OTHER MATERIALS Avoid contact with oxidizing materials HAZARDOUS DECOMPOSITION PRODUCTS When available oxygen is limited as in a fire or heated to very high temperatures by hot wire or plate carbon monoxide and other hazardous compounds such as...

Page 8: ... selected regulations represented NOTICE The information herein is presented in good faith and believed to be accurate as of the effective date shown above However no warranty express or implied is given Regulatory requirements are subject to change and may differ from one location to another it is the buyer s responsibility to ensure that its activities comply with federal state or provincial and...

Page 9: ...HYSICIAN No specific antidote Treatment of exposure should be directed at the control of symptoms and the condition of the patient 5 FIRE FIGHTING MEASURES FLAMMABLE PROPERTIES Refer to section 9 PHYSICAL AND CHEMICAL PROPERTIES EXTINGUISHING MEDIA Water fog or fine spray Dry chemical fire extinguishers Carbon dioxide fire extinguishers Foam Do not use direct water stream May spread fire Alcohol r...

Page 10: ...d PERSONAL PROTECTION RESPIRATORY PROTECTION Atmospheric levels should be maintained below the exposure guideline PROTECTION When respiratory protection is required for certain operations use an approved air purifying respirator In dusty or misty atmospheres use an approved particulate respirator EYE PROTECTION Use safety glasses OTHER PROTECTIVE EQUIPMENT No precautions other than body covering c...

Page 11: ...IS MATERIAL THE INFORMATION PRESENTED HERE PERTAINS ONLY TO THE PRODUCT AS SHIPPED IN ITS INTENDED CONDITION AS DESCRIBED IN MSDS SECTION 2 Composition Information on Ingredients FOR UNUSED UNCONTAMINATED PRODUCT the preferred options include sending to a licensed permitted recycler reclaimer incinerator or other thermal destructive device As a service to its customers Dow can provide names of inf...

Page 12: ...a HAZARD RATING SYSTEM NFPA rating for this product are H 0 F 0 R 0 The ratings are part of a specific hazard communication program and should be disregarded where individuals are not trained in the use of this hazard rating system You should be familiar with the hazard communication programs applicable to your workplace RECOMMENDED USES AND RESTRICTIONS Intended as a heat transfer fluid for close...

Page 13: ...equency drive The vari able frequency drive is a phase converter 1 to 3 phase The reel motor is a 1 HP 3 phase continuous duty electric motor Drive and motor protection against inertial forces is provided by an adjustable torque limiter clutch located between the motor gear box and the reel spool The torque limiter clutch provides quick braking action less than half a revolution with a loaded reel...

Page 14: ...e the auto feed arm to lift When the auto feed arm lifts an attached plunger disengages from a limit switch internal which in turn activates the reel Caution When NOT operating the reel put the toggle switch in the Off position to prevent accidental activation and possible injury When the hose reel is to be left unsupervised the power cord should be unplugged from the power supply Mode 2 LOAD When...

Page 15: ...l control power that may be present servicing the drive controller WAIT 15 MINUTES for the DC bus capacitors to discharge Then follow the DC bus voltage measurement procedure beginning on page 5 of the ALTIVAR 11 Adjustable Speed Drive Controllers Start up Guide to verify that the DC voltage is less than 45 Vdc The drive controller LEDs are not accurate indicators of the absence of DC bus voltage ...

Page 16: ...o not overfill or underfill with oil Injury to personnel unit or other equipment may result Oil should be changed with greater frequency if unit is used in severe environment dusty or high humidity WARNING Oil housing and other components can reach high temperatures during operation and can cause severe burns Use extreme care when removing lubrication plugs and vents while servicing the unit See M...

Page 17: ... be checked twice per season see Maintenance section With prolonged use the two friction disks located on either side of the A plate sprocket will eventually show wear It is important that the torque limiter clutch is adjusted properly If the clutch slips too easily the spool will take too long to stop and hose will pile up on the reel If the clutch does not slip at all the protection on the Altiv...

Page 18: ...connections with voltage present DO NOT short across terminals PA and PC or across the DC capacitors Install and close all covers before applying power or starting and stopping the drive controller Before servicing the drive controller Disconnect all power Place a DO NOT TURN ON label on the drive controller disconnect Lock the disconnect in the open position Disconnect all power including externa...

Page 19: ... motor is not in prolonged contact with moisture during operation or storage Note This motor has no built in thermal protection Thermal protection is provided by the ALTIVAR 11 Drive Controller 2 access door 3 auto feed switch and plunger 2 1 3 1 3 2 DANGER WARNING Gear Box Oil housing and other components can reach high temperatures during operation and can cause severe burns Use extreme care whe...

Page 20: ... to cause the clutch to just slip with full lifting force If the clutch does not slip or slips too easily refer to the torque adjust procedure below Torque adjust procedure Insure that the adjusting nut is in a finger tight position If the adjustment nut is tighter than finger tight loosen and complete previous step Match mark the adjusting nut with the hub Using a torque wrench tighten the adjust...

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