Dru Global 55XT BF RCE Installation Manual Download Page 2

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English

I N STA LLAT IO N M AN UAL

1. Introduction
2. CE declaration
3. SAFETY

3.1 General
3.2 Regulations
3.3 Precautions/safety instructions during installation
3.4 Second thermocouple safety
3.5 Oxypilot safety

4. Removing the packaging
5. Installation

5.1 Type of gas
5.2 Connection

5.2.1 Gas connection
5.2.2 Electric connection

5.3 Placing the appliance
5.4 Placing a built-in appliance
5.5 Placing the chimney breast
5.6 Placing the control hatch
5.7 Flue gas discharge system in appliances with open combustion

5.7.1 General
5.7.2 Connection flue gas discharge system

5.8 Flue gas discharge / combustion air supply system in appliances with closed combustion

5.8.1 General
5.8.2 Construction of the concentric system
5.8.3 Placing the concentric system
5.8.4 Connection existing chimney

5.9 Additional instructions
5.10 Glass pane

5.10.1 Removing the glass pane
5.10.2 Placing the pane

5.11 Adjusting the appliance

5.11.1 Restrictor slide
511.2 Air inlet guide

5.12 Placing the wood set

5.12.1 Wood set

6. Control

6.1 Connecting the receiver

6.1.1 Connecting the receiver
6.1.2 Placing / replacing the receiver's batteries

6.2 Setting the communication code
6.3 Alternative operation

7. Final inspection

7.1 Gastightness
7.2 Gas pressure/line-pressure
7.3 Ignition pilot and main burner

7.3.1 First ignition of the appliance after installation or adjustments
7.3.2 Main burner

7.4 Flame picture

8. Maintenance

8.1 Parts

9. Delivery
10. Malfunctions
Appendix 1 Diagnosis of malfunctions
Appendix 2 Various tables
Appendix 3 Figures

Contents

Summary of Contents for Global 55XT BF RCE

Page 1: ...E n g l i s h Store this document in a safe place Global 55XT BF RCE Installation manual DRU 817331 EN US 0420 5 G20 G25 G25 3 Natural gas G31 Propane EN 959 117 02 EN ...

Page 2: ...eneral 5 8 2 Construction of the concentric system 5 8 3 Placing the concentric system 5 8 4 Connection existing chimney 5 9 Additional instructions 5 10 Glass pane 5 10 1 Removing the glass pane 5 10 2 Placing the pane 5 11 Adjusting the appliance 5 11 1 Restrictor slide 511 2 Air inlet guide 5 12 Placing the wood set 5 12 1 Wood set 6 Control 6 1 Connecting the receiver 6 1 1 Connecting the rece...

Page 3: ...manual carefully and completely prior to installing this appliance If you use the DRU Powervent system or the DRU Smartvent system you must carefully and fully read and use the accompanying installation manual as well prior to its installation The following symbols are used in the manual to indicate important information Ø Work to be performed Tip Suggestions and recommendations Caution You will n...

Page 4: ... is sufficient ventilation of the room where the appliance is installed according to legislation Ø If you are installing an appliance with a closed combustion only use the concentric systems supplied by DRU Ø If you are installing a free standing appliance place the appliance away from the back wall by the minimum distance stated further down in the text make sure you observe the minimum distance ...

Page 5: ... Ø Check the appliance and accessories for damages during transport Ø If necessary contact your supplier Ø Never install an appliance that is damaged Ø Remove any screws that are used to fix the appliance to a platform or pallet Caution The glass pane s is are made of a ceramic material Very small irregularities in the glass pane s cannot be avoided but are within the required quality standards Ca...

Page 6: ...ket or any other material Make sure that the appliance to be installed has a stable position Attach the appliance if applicable to the wall using the wall brackets and or fasten the extending legs with self tapping screws Caution When installing an appliance that has to be built in take the following into account The minimum construction dimensions according to Appendix 3 fig 1 and 2 Ø Provide a g...

Page 7: ...ng the top of the chimney breast the material inside the chimney breast and the back wall of the chimney breast Make sure that the appliance is not carrying the weight of the chimney breast when using stone like materials The passage of the ventilation holes outgoing which are placed as high as possible is stated in Appendix 2 Table 2 Caution When placing the chimney breast you should take the fol...

Page 8: ...quarter turn using a suitable spanner The pilot burner pipe must be protected against possible corrosive influences as a result of for example humidity cement that has fallen down dirt that has fallen down from the chimney etc The pilot burner pipe should remain permanently free from the ground and the walls of the room in which the appliance is built in When installing in an existing fireplace or...

Page 9: ...with the CE mark Caution Some heat resistant insulation materials contain volatile components that will spread an unpleasant smell during a longer period these are not suitable Place the flue gas discharge system as follows Ø Connect the pipe pieces or flexible SS discharge Caution Make sure that the right insertion length is maintained Secure the connections on locations that are impossible to re...

Page 10: ... the concentric system Caution Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and or ceiling If the system is built in for instance a cove it should be made with non combustible material all around it Use heat resistant insulation material when passing through combustible material The rosette of the wall terminal is too small to seal the opening wh...

Page 11: ...the chimney with a fitting diameter at the flue gas discharge pipe for the discharge of flue gas The surrounding space is used to supply combustion air The following requirements apply when connecting to an existing chimney only allowed when used in combination with the special DRU chimney kit The installation regulation is also supplied the internal dimensions should be at least 150 x 150 mm the ...

Page 12: ...ew the 4 self tapping screws for the lower pane clamping strip C from the frame and remove the lower pane clamping strip Ø Unscrew the middle 2 self tapping screws from the frame and remove the upper pane clamping strip D Caution Hold the glass pane during the following procedure to prevent it from falling towards the front Ø Unscrew the 6 self tapping screws for the left and right pane clamping s...

Page 13: ...position of the restrictor slide R using situations B to D in appendix 2 table 6 The letter of the position on the restrictor slide corresponds with the letter of the situation in table 6 Ø Make sure the tip of the triangle belonging to the required position and the centre of the self tapping screw are exactly aligned Ø Tighten the 2 self tapping screws U Ø Place back the plate T and fasten it wit...

Page 14: ...fluence the flame picture by moving the vermiculite Caution The vermiculite should not get higher than the edge of the burner The burner deck has to remain covered with vermiculite in order to prevent reduction of the burner s life span Ø Fill the vermiculite plate with chips evenly spread the chips and keep neighbouring sections that are marked red free from chips see appendix 3 fig 13 Caution Do...

Page 15: ...der to avoid damaging the receiver Avoid formation of dust on or in the receiver cover it when performing work Place the receiver in its intended holder under the appliance or in the control hatch according to Appendix 3 fig 39 If you want to use an adapter only an adapter supplied by DRU will guarantee a proper operation of the receiver 6 1 1 Placing replacing the receiver s batteries Follow the ...

Page 16: ...w position ignition and switching off Tip If the external control system has an intelligent clock function and or thermostat function the remote control supplied with the appliance should have the manual mode in order to prevent interruption of these functions 2 Clock thermostat mode This mode of the remote control is active and will be responsible for the clock function and thermostat function Th...

Page 17: ...till switches off after 22 seconds This happens because the appliance is equipped with a second thermocouple and the glass window has not been placed In this case you may presume that the main burner will continue to burn Caution During the ignition process you are not allowed to operate control button B on the gas control manually Always wait 5 minutes after the pilot flame has gone out before yo...

Page 18: ... system as a result of pitting corrosion Ø If required clean the following components the pilot burner malfunction search diagram Appendix 1 the space surrounding the pilot burner the glass pane s Caution Only clean a glass pane once it has reached room temperature Caution Avoid damage to the glass pane s Avoid remove fingerprints on the glass pane s as they will burn into the glass Clean the glas...

Page 19: ...or openers Ø Instruct the user about the appliance and the remote control Ø When the appliance is started for the first time point out that In order to avoid cracks in a chimney breast made of stone like materials or finished with plaster it should dry for at least 6 weeks prior to putting the appliance into operation When the appliance is stoked up for the first time volatile components evaporate...

Page 20: ... bend tip 1 mm higher Spark too weak thin and reddish Act as if no spark in box 2 05 and perform actions described for ignition cable and ignition electrode Pilot flame too weak dirty Remove injector remove gland nut and the pilot tube See that it does not fall away Clean with compressed air Rectify Retry 2 05 Check Ignition cable Present and connected Being free from metal parts or concrete Too l...

Page 21: ...evenly distributed across burner s chips on burner lack of combustion air See 2 15 cross lighting in low setting possible when thermostat function is used 2 15 Check Gas supply Supply pressure does not drop away as main burner or other appliance lights causing pilot flame to shorten Burner pressure too high or too low Flames instable suffocating lack of air Dancing flames on burner Lack of combust...

Page 22: ... and brief noise of servomotor to confirm that communication code was set succesfully Remote control Battery 9V empty see indication on display Several After switching off going out the remote set is locked for 120 sec older versions 60 sec Wait 2 minutes before reigniting 1 04 Check All appliances If there is an on off switch make sure it is set to on 8 wire cable between receiver and gas control...

Page 23: ...tor slide Key bolts M8x 140x50 Hexagonal nut M8 Washer M8 Spare self tapping screws for mounting the glass panes Socket spanner 8 mm Remote control with receiver 9V block battery Penlite battery AA type Compression fitting 15mm x G3 8 Number 1x 1x 1x 1x 1x 2x 4x 4x nx 1x 1x 1x 4x 1x Table 1 Parts included with the delivery ...

Page 24: ...x Ø0 80 1x Ø0 75 Ø1 50 1 91 2 90 3 91 2 A Unit kW kW mg kWhinput GCV kW kW kW kW L h L h mbar mbar mm mm kW kW kW kW Type of heat output room temperature control Single stage heat output no room temperature control Two or more manual stages no room temperature control With mechanic thermostat room temperature control With electronic room temperature control With electronic room temperature control...

Page 25: ...meters vertical pipe length 0 81 4 0 81 4 0 Total number of meters horizontal pipe length excluding wall terminal 0 1 4 0 Table 4 Conditions for setting the appliance See Figure 4a 4a 4b Air inlet guide YES2 NO NO Restrictor slide NO2 NO2 NO2 1 minimum length 2 factory setting Permissibility and conditions concentric system with wall terminal G20 G25 G25 3 G31 ...

Page 26: ...NSTALLATION MANUAL 26 Table 5 Determining permissibility concentric system with roof terminal G20 G25 G25 3 G31 Total number of meters horiz pipe length Total no of meters vertical and or sloping pipe length no bends 2 bends 3 bends 4 bends 5 bends Situation is not permissible minimum length Situation A B C D Air inlet guide NO YES YES YES Table 6 Conditions for the adjustment of the appliance wit...

Page 27: ...E n g l i s h INSTALLATION MANUAL Appendix 3 Figures 27 50 min 858 max 878 521 487 150 100 524 582 A A 540 min 179 max 199 18 130 340 38C 2585 0 1 ...

Page 28: ...l i s h INSTALLATION MANUAL 28 528 min 177 544 min 560 min 342 min 15 max 100 B A VIN Tot min 80cm 2 40 40 C 38c 2586 0 250 700 C 2 2 B 2 2 A max 800 max 800 min 84 582 min 230 min 230 VOUT Tot min 200cm 2 2 ...

Page 29: ...E n g l i s h INSTALLATION MANUAL 29 A B D C E 2x 38C 2587 0 1 2 3 4 5 1 2 6 4 3 5 38c 1078 3 0 4m 0 8 4m 38C 744ZW 1x90 0 0 38C 744W 1x90 5 3 4a 4b ...

Page 30: ...E n g l i s h INSTALLATION MANUAL 30 U T S 38c 2588 0 R L G H M 38c 2589 0 7 6 ...

Page 31: ...E n g l i s h INSTALLATION MANUAL 31 38P 795 0 38P 796 0 38p 0022 38P 0608 38P 0028 1 12 8 9 10 11 ...

Page 32: ...E n g l i s h INSTALLATION MANUAL 32 38P 0792 0 38P 0797 0 A B C D E 14 13 ...

Page 33: ...E n g l i s h INSTALLATION MANUAL 33 A B C 38P 0793 0 D E 38P 0794 0 16 15 ...

Page 34: ...E n g l i s h INSTALLATION MANUAL 34 B V A S N 38p 0180 38p 0179 38p 0181 5mV 38p 0182 122 A A 13 16 SECTION A A SCALE 1 3 38c 2590 0 42 38 39 43 40 41 ...

Page 35: ...E n g l i s h INSTALLATION MANUAL 35 38C 1940 44 ...

Page 36: ...E n g l i s h DRU Verwarming B V The Netherlands Postbus 1021 NL 6920 BA Duiven Ratio 8 NL 6921 RW Duiven EN ...

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