background image

 

14 

14. PRECAUTIONS FOR USE 

 
 
 
 

Electrical power supply 

No operations must be carried out on the machine before disconnecting it from the electrical power supply and ascertaining that 
no-one can reconnect it during the operation. All installed equipment (electric and electronic) must be connected to the earthing 
system. 

Flammability 

The lubricant generally used in the lubrication  circuits is not inflammable fluid. However, it is imperative to  take all necessary 
steps to prevent it from coming into contact with very hot parts or naked flames. 

Valve 

Before  any  operation,  check  for  the  absence  of  any  residual  pressure  in  all  branches  of  the  lubricant  circuit,  that  could  cause 
spurts of oil in the event that fittings or components are disassembled. 

Noise 

The equipment does not emit noise exceeding 70 dB (A). 

 

14.1 LUBRICANTS

 

 
 
 
 

 

A  table  is  shown  that  compares  the  NLGI  (National  Lubricating  Grease  Institute)  and  ASTM 
(American  Society  for  Testing  and  Materials)  categories  for  greases,  limitedly  to  the  values 
that involve the PoliPUMP pump. 

 

For  further  information  on  the  technical  characteristics  and  the  safety  measures  to  adopt, 
see  the  Product  Safety  Data  Sheet  (Directive  93/112/EEC)  related  to  the  type  of  lubricant 
selected and supplied by the manufacturer. 
 

15. CONTRAINDICATIONS OF USE

 

Compliance with the essential safety requirements and machine directive provisions has been checked through the completion 
of check lists already drafted and contained in the 

technical file

.

 

Three types of lists were used: 

 

Compliance with essential safety requirements (Machine Directive). 

 

Risk assessment (EN ISO 12100). 

 

Electrical safety requirements (EN 60204-1). 

The hazards that have not been entirely eliminated, but that have been deemed acceptable, are listed below: 

 

During  the  maintenance  phase,  low  pressure  spurts  of  lubricant  are  possible.  (For  this  reason,  maintenance  operations 
must be carried out using suitable PPE). 

 

Contact with lubricant during maintenance or filling the reservoir. 

 Protection from direct or indirect contact  with the 

lubricant  must  be  ensured  by  the  user  of  the  machine.  (See  the  regulation  on  proper  use  according  to  applicable 
regulations). 

 

Impact and crushing. 

 Moving parts are all enclosed and the designation of such danger has been indicated at the access 

point. 

 

Electrocution. 

 This can occur only in the event of serious negligence by the user who, however, is qualified. 

 

Use of unsuitable lubricant. 

 The characteristics of the lubricant are indicated both on the pump and in this 

Operation 

and maintenance manual

 (

in the event of any doubt, contact the Dropsa S.p.A. Technical Office

): 

 

PROHIBITED FLUIDS 

Fluids 

Hazards 

Lubricants with abrasive additives 

High wear of the contaminated parts 

Lubricants with silicon additives 

Seizing of the pump 

Petrol – solvents – flammable liquids 

Fire – explosion – damage to the gaskets 

Corrosive products 

Corrosion of the pump – damage to personnel 

Water 

Oxidation of the pump 

Food substances 

Contamination of the same 

 

GREASES 

NLGI 

ASTM 

00 

400 – 430 

355 – 385 

310 – 340 

265 – 295 

ATTENTION

:

 The warnings on risks using a lubricant pump implies must be carefully read. The user must be 

familiar with operation through the Operation and Maintenance Manual.

 

 

NOTE: The pump is designed to work with maximum NLGI 2 grade lubricants. 
Use NBR gasket compatible lubricants. 
Any residual lubricant inside that was used for assembly and testing is NLGI 2 grade. 

 

Summary of Contents for PoliPUMP eco

Page 1: ...ng and Maintenance Manual Original Instructions Manual drawn up in accordance with EC Directive 06 42 C2291IE WK 24 19 Dropsa products can be purchased from Dropsa bracnhes and authorized distributors...

Page 2: ...UNPACKING 6 6 2 INSTALLATION OF PUMPING ELEMENTS CAPS 6 7 OPERATING INSTRUCTIONS 8 7 1 MEASURES TO BE TAKEN PRIOR TO START UP 8 7 2 USE 9 7 3 FILLING THE RESERVOIR 9 8 PROBLEMS AND SOLUTIONS 10 9 MAIN...

Page 3: ...ions and in various types of machinery for use with grease Any use other than the use intended shall be deemed to be in non compliance with requirements 2 2 SPECIFICATIONS The PoliPUMP eco electric pu...

Page 4: ...pumping element 80bar 1 160psi Reservoir capacity 2 litres 0 53 gallons Grease consistency NLGI00 NLGI2 Protection degree IP 69 Temperature of use 10 C 60 C 14 F 140 F Storage temperature 20 C 80 C 4...

Page 5: ...GREY 5 notches 0 10cc cycle BLACK 6 notches 0 13cc cycle Push in outlet 4 Notches Pump replacement cap included within the scope of supply Stirring paddle with wiper reservoir Input power cable gland...

Page 6: ...ition by distributing them evenly over the holes on the pumping element holder cylinder No MOUNTING POSITIONS No MOUNTING POSITIONS No MOUNTING POSITIONS 1 1 13 13 25 25 2 1 7 14 13 19 26 25 31 3 1 5...

Page 7: ...e pipes and wires have been properly fastened and protected from any possible impact Verify that the grease used is fit for operating temperatures especially at temperatures below 0 C If in doubt cont...

Page 8: ...temperature and that the pipelines are free of any air bubbles Check the correct connection of electrical devices To determine the maximum operating pressure it is necessary to know the pressure drop...

Page 9: ...the maximum level line If this happens you will note a spill of lubricant from the underside of the lid which acts as an air vent 7 4 HOW TO USE If there are no regulations foreseen the pump is electr...

Page 10: ...e time The pump begins the greasing phase but ends it immediately Defective motor or high output absorption Allow to cool for a few minutes and try again If the problem persists replace the gear motor...

Page 11: ...s the periodic inspections the frequency and the intervention that the maintenance will have to carry out in order to ensure the efficiency of the system over time CHECK FREQUENCY INTERVENTION Attachm...

Page 12: ...888274 ECO 0888275 ECO 0 04cc cy cle 0888453 0 13cc cycle 0888456 OPTIONAL SPARE PARTS PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 5717300 Nylon tube 4x3 low pressure 0888257 Pump replacement cap...

Page 13: ...ND TRANSPORT Before shipment the pumps are carefully packed inside a cardboard box During transport and storage of the equipment pay attention to the direction indicated on the box Upon receipt check...

Page 14: ...ISO 12100 Electrical safety requirements EN 60204 1 The hazards that have not been entirely eliminated but that have been deemed acceptable are listed below During the maintenance phase low pressure s...

Reviews: