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27 

 

16.

 

HANDLING AND TRANSPORT 

Before shipment, the pumps are carefully packed inside a cardboard box. During transport and storage of the equipment, pay 
attention to the direction indicated on the box. Upon receipt, check that the packaging is not damaged and store the pump in 
a dry place. 

17.

 

PRECAUTIONS FOR USE 

Electric power supply 

No operations must be carried out on the machine before disconnecting it from the electrical power supply and ascertaining 
that no-one can reconnect it during the operation. All the installed equipment (electrical and electronic) must be connected 
to the ground line. 

Flammability 

The lubricant generally used in the lubrication circuits is not a flammable fluid. In any case, all appropriate measures must be 
taken to prevent it coming into contact with very hot parts or naked flames. 

Pressure 

Before any operation, check for the absence of any residual pressure in all branches of the lubricant circuit, that could cause 
spurts of oil in the event that fittings or components are disassembled. 

Noise 

The equipment does not emit noise levels in excess of 70 dB (A). 

 

WARNING: The warnings on risks using a lubricant pump implies must be carefully read. The user must be 

familiar with operation through the Operation and Maintenance Manual. 

17.1.

 

LUBRICANTS 

A  table  is  shown  that  compares  the  NLGI  (National  Lubricating  Grease  Institute)  and  ASTM 
(American Society for Testing and Materials) categories for greases, limitedly to the values that 
involve the OMEGA pump. 
 
For further information on the technical  characteristics and the safety measures to adopt, see 
the Product Safety Data Sheet  (Directive 93/112/EEC) related  to the type of lubricant selected 
and supplied by the manufacturer. 

 

NOTE:  The  pump  is  designed  to  work  with  maximum  NLGI  2  grade  lubricants.  Use  NBR  gasket  compatible 

lubricants. Any residual lubricant inside that was used for assembly and testing is NLGI 2 grade. 

18.

 

CONTRAINDICATIONS OF USE 

Compliance with the essential safety requirements and machine directive provisions has been checked through the completion of 
check lists already drafted and contained in the technical file. 
Three types of lists were used: 

 

Compliance with essential safety requirements (Machine Dir.). 

 

Risk assessment (EN ISO 12100). 

 

Electrical safety requirements (EN 60204-1). 

The hazards that have not been entirely eliminated, but that have been deemed acceptable, are listed below: 

 

During the  maintenance  phase,  low  pressure  spurts  of  lubricant  are  possible. 

  For  this  reason,  maintenance  operations 

must be carried out using suitable PPE. 

 

Contact  with  lubricant  during  maintenance  or  filling  of  the  tank. 

  Protection  against  direct  or  indirect  contact  with 

lubricant  must  be  prepared  by  the  machine  user.  (See  the  requirements  on  the  use  of  suitable  PPE  in  accordance  with 
prevailing regulations). 

 

Use of unsuitable lubricant 

 The characteristics of the lubricant are indicated both on the pump and in this operation and 

maintenance manual (in the event of any doubt, contact the Dropsa S.p.A. Technical Office): 

PROHIBITED FLUIDS 

FLUIDS 

HAZARDS 

Lubricants with abrasive additives 

High wear of the contaminated parts 

Lubricants with silicon additives 

Seizing of the pump 

Petrol – solvents – flammable liquids 

Fire – explosion – damage to the gaskets 

Corrosive products 

Corrosion of the pump – damage to personnel 

Water 

Oxidation of the pump 

Food substances 

Contamination of the same 

 
 

NLGI 

ASTM 

000 

445 - 475 

00 

400 – 430 

355 – 385 

310 – 340 

265 – 295 

Summary of Contents for 888580

Page 1: ...INGS OF LUBRICATION CONTROL 10 APPLICATION EXAMPLES 11 PROBLEMS AND SOLUTIONS 12 MAINTENANCE PROCEDURES 13 DISPOSAL 14 ORDERING INFORMATION 15 DIMENSIONS 16 HANDLING AND TRANSPORT 17 PRECAUTIONS FOR U...

Page 2: ...variables such as the volume and frequency of the grease required for each point the number of points the management conditions and the pressure of the pump 2 2 DIRECT LUBRICATION TO THE POINT MULTI L...

Page 3: ...L TECHNICAL CHARACTERISTICS Pumping system Type Cam with spring return Flow rate Multi line cm 3 rev in 3 rev 0 005 0 01 0 015 0 025 0 05 0 0003 0 0006 0 0009 0 0015 0 003 Progressive cm 3 min in 3 mi...

Page 4: ...flow rate value refers to the following test conditions grease with NLGI 2 consistency class standard environmental conditions Temperature 20 C 68 F pressure 1bar 14 5psi counter pressure of 50bar 73...

Page 5: ...H CARTRIDGE 700CC 400CC 5 3 PROGRESSIVE PUMPING UNIT FIXED FLOW RATE ADJUSTABLE FLOW RATE Magnet for minimum level Preloaded cartridge Cartridge guard Minimum level with reed Notches M22x1 5 Output G1...

Page 6: ...INE PUMPING UNIT 5 5 KIT BY PASS OPTIONAL WITHOUT pressure gauge WITH pressure gauge 5 6 KIT VENT VALVE OPTIONAL Solenoid valve DIN 43650 Connection to the pumping unit Pos B Progressive G1 4 Discharg...

Page 7: ...tures Do not install the pump near heat sources or electrical equipment that may disrupt correct operation of the electronics Ensure that pipes and cables are appropriately secured and protected from...

Page 8: ...DC Ground 4 Black Input 1 4 Black Output 1 max 1A 5 Green Ground Input signals Omega connector System sensors Pin Description Connection NPN PNP CONTATTO 1 3 2 Input 2 4 Input 1 Input signals Omega co...

Page 9: ...g is free of any air bubbles Check for proper connection of the electrical devices To determine the maximum operating pressure you must know the pressure drop for the piping connected to the pumping u...

Page 10: ...10 EMPTY LOADING MAXIMUM LEVEL with air MAXIMUM LEVEL without air OVER MAXIMUM LEVEL SAFETY DISCHARGE Max liv 10mm Grease outlet Air venting Min liv Air Grease...

Page 11: ...ensuring that you evacuate all the air in the mouth Taking care not to allow the air to come back in screw the cartridge onto the pump all the way tightening it moderately Insert the magnet in the ne...

Page 12: ...remains on hold before the start of the next lubrication cycle or the standby phase if only one lubrication cycle is set The lube can be adjusted in five ways PS SEP Discharging of lubricant is contr...

Page 13: ...u can view additional information concerning the status of the alarm warning present BASE MENU Allows you to enter the base programming menu STATUS BAR Displays active Alarms Warnings current date and...

Page 14: ...the entire system 3 LUBRICANT From the Lubricant menu it is possible to activate deactivate notifications corresponding to filling and or reorganization of the lubricant contained in the pump 4 SYSTEM...

Page 15: ...the interface navigation between the settings menus and it contains a detailed explanation of every parameter and the possible values that they can assume The pump can be managed with 2 MAIN MENU BASI...

Page 16: ...nd consequently the pump does not start the lubrication cycle To resolve this error you need to change the parameter s with a correct combination of parameters 9 1 1 1 PARAMETERS RELATING TO THE OPERA...

Page 17: ...ted Pulse Count Pulse Count Suspensions 6 Pulse count Not Connected Pulse Count Pulse Count Suspensions 7 Time Pulses Not Connected Pulse Count Pulse Count Suspensions 8 Pulses Timeout Not Connected P...

Page 18: ...TERS RELATING TO LUBRICATION SETTING The following table shows the operating parameters present only in the ADVANCED MENU relating to lubrication and the possible values that can be set The Operating...

Page 19: ...ixed e Pause lamp Conduct of lubrication status output Only lubrication Lub fixed and Pause lamp Lub status output Lubrication output status contact Type P Lubrication Status Output signal type Type N...

Page 20: ...oot Device Device reboot button Time zone Time zone 2H 00M Time zone setting 12H 00M 12H 00M Device Info Device Info Pump general information display button Current date Current date Setting of curren...

Page 21: ...SEP a typical application can be implemented using operating mode 2 PS SEP Pulses with the following settings Basic parameters o Interval Pulses 2 Advanced Parameters o Input 1 Pulses Count o Input 2...

Page 22: ...00s Advanced Parameters o Input 1 Pulses Count o Input 2 Not connected o Number of cycles 1 With this configuration the lubrication phase is formed of a single cycle Number of cycles 1 that starts ev...

Page 23: ...ations shown on the display The pump begins the greasing phase but ends it immediately Defective motor or high output absorption Allow to cool for a few minutes and try again If the problem persists r...

Page 24: ...hours Every 1500 hours Check the fitting connection Check fixing to the parts of the machine Tank level As required Restore the lubricant level in the tank Filling filter As required Check and replace...

Page 25: ...133645 Laser probe tank kit 0039976 Power supply connector 3133646 Venting valve kit 24VDC 0039830 4 pin signals connector 0039976 DIN 43650 connector without cable 0888520 700cc cartridge guard 00390...

Page 26: ...26 15 DIMENSIONS Version 700cc Cartridge Version 400cc Cartridge Version 400cc Cartridge Dimensions in mm in...

Page 27: ...tive 93 112 EEC related to the type of lubricant selected and supplied by the manufacturer NOTE The pump is designed to work with maximum NLGI 2 grade lubricants Use NBR gasket compatible lubricants A...

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