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For technical questions, please call 1-800-444-3353.

SKU 68242

7. 

The battery charger gets hot during use.  

The charger’s heat can build up to unsafe 

levels and create a fire hazard if it does not 

receive adequate ventilation, due to an 

electrical fault, or if it is used in a hot environment. 

Do not place the charger on a flammable surface.  Do 

not obstruct any vents on the charger.  

Especially 

avoid placing the charger on carpets and rugs; they 

are not only flammable, but they also obstruct 

vents under the charger. 

Place the charger on a stable, solid, nonflammable 

surface (such as a stable metal workbench or concrete 

floor) at least 1 foot away from all flammable objects, 

such as drapes or walls.  Keep a fire extinguisher and a 

smoke detector in the area.  Frequently monitor the 

charger and battery while charging.

8.  This product is not a toy.  Keep it 

out of reach of children.

9.  People with pacemakers should consult their 

physician(s) before use.  Electromagnetic fields in close 

proximity to heart pacemaker could cause pacemaker 

interference or pacemaker failure.  In addition, people 

with pacemakers should: 

• Avoid operating alone. 

• Do not use with power switch locked on. 

• Properly maintain and inspect 

to avoid electrical shock.

10. WARNING: Some dust created by power sanding, 

sawing, grinding, drilling, and other construction 

activities, contains chemicals known [to the State 

of California] to cause cancer, birth defects or 

other reproductive harm.  Some examples of these 

chemicals are: 

• Lead from lead-based paints 

• Crystalline silica from bricks and cement or other 

masonry products 

• Arsenic and chromium from chemically treated lumber 

Your risk from these exposures varies, depending on 

how often you do this type of work.  To reduce your 

exposure to these chemicals: work in a well ventilated 

area, and work with approved safety equipment, such 

as those dust masks that are specially designed to filter 

out microscopic particles.   

(California Health & Safety Code § 25249.5, 

et seq.

)

11.  WARNING: Handling the cord on this product’s charger 

will expose you to lead, a chemical known to the State 

of California to cause cancer, and birth defects or other 

reproductive harm. Wash hands after handling.   

(California Health & Safety Code § 25249.5, 

et seq.

)

12. The warnings, precautions, and instructions discussed 

in this instruction manual cannot cover all possible 

conditions and situations that may occur.  It must 

be understood by the operator that common sense 

and caution are factors which cannot be built into 

this product, but must be supplied by the operator.

Vibration Safety

This tool vibrates during use.  Repeated or 

long-term exposure to vibration may cause 

temporary or permanent physical injury, 

particularly to the hands, arms and shoulders.  To 

reduce the risk of vibration-related injury:

1.  Anyone using vibrating tools regularly or for an 

extended period should first be examined by a 

doctor and then have regular medical check-ups to 

ensure medical problems are not being caused or 

worsened from use.  Pregnant women or people who 

have impaired blood circulation to the hand, past 

hand injuries, nervous system disorders, diabetes, 

or Raynaud’s Disease should not use this tool.  If 

you feel any symptoms related to vibration (such 

as tingling, numbness, and white or blue fingers), 

seek medical advice as soon as possible.

2.  Do not smoke during use.  Nicotine reduces 

the blood supply to the hands and fingers, 

increasing the risk of vibration-related injury.

3.  Wear suitable gloves to reduce the 

vibration effects on the user.

4.  Use tools with the lowest vibration 

when there is a choice.

5.  Include vibration-free periods each day of work.

6.  Grip tool as lightly as possible (while still keeping 

safe control of it).  Let the tool do the work.

7.  To reduce vibration, maintain the tool as 

explained in this manual.  If any abnormal 

vibration occurs, stop use immediately.

  SAVE THESE 

INSTRUCTIONS.

Summary of Contents for 68242

Page 1: ...e Visit our website at http www harborfreight com Copyright 2010 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the...

Page 2: ...ty warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite a...

Page 3: ...d cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Battery tool use and care a Recharge only...

Page 4: ...pment such as those dust masks that are specially designed to filter out microscopic particles California Health Safety Code 25249 5 et seq 11 WARNING Handling the cord on this product s charger will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 12 Th...

Page 5: ...ng They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Note Extension cords mu...

Page 6: ... therein before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release the Trigger and disconnect Battery Pack before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 1011 Base Plate Lock Button Trigger Blade Battery Pack B...

Page 7: ...rs can damage the battery cells 5 While charging the Battery Pack and Charger and Adapter may become warm to the touch This is normal and does not indicate a problem 6 Unplug the Charger and disconnect it from the Battery Pack when finished 7 Allow the Battery Pack to cool completely before using it 8 Press the Battery Button to release Battery Pack from the Charger or when removing it from the Sa...

Page 8: ...attery Button and remove the Battery Pack 8 Clean then store the Saw indoors and out of children s reach Metal Cutting WARNING Wear ANSI approved safety goggles and heavy duty work gloves whenever changing the Blade 1 For ferrous metals use a fine tooth blade Use a coarse tooth blade for non ferrous metals 2 Make sure to clamp thin sheet metals to prevent vibration during cut Keeping the sheet met...

Page 9: ...n tool Saw doesn t cut or doesn t cut properly 1 Dull Saw Blade 2 Improper Saw Blade used 3 Tool speed too slow 1 Replace saw blade 2 Use metal saw blades for cutting metal and wood saw blades for cutting wood 3 Increase tool speed by squeezing Trigger harder Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcin...

Page 10: ...and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS O...

Page 11: ...roduct s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Parts List and Assembly Diagram Assembly Diagram ...

Page 12: ...ncidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint ...

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