background image

Page 8

For technical questions, please call 1-800-444-3353.

SKU 68240

CAUTION!

  Check the Blade Clamp Screw regularly; 

Blade may become loose after use.  Before 

tightening, make sure Balde Clamp Screw is free 

of sawdust.  Then retighten until secure.

Operating the Reciprocating Saw

1.  Firmly hold the Reciprocating Saw, positioning 

the Blade near the work piece.  Place the 

Base Plate on the surface to be cut.  Align the 

Saw Blade with the direction of the cut.

2.  To activate the Reciprocating Saw, press the 

Lock Button.  The Trigger will not activate 

unless the Lock Button is pressed.

CAUTION! 

 Make sure the Blade Plate  is set 

firmly against the material to be cut before 

use.  This will prevent vibration, which can lead 

to blade jumping and/or blade damage.

3.  Press the Trigger.  Allow the Saw to come up to full 

speed before contacting the work piece with the blade.

IMPORTANT:  

Do not start the Saw if the Saw Blade is in 

contact with anything before operation.  If necessary, lift 

the tool from the work piece before squeezing the Trigger.

4.  Slowly slide the saw blade onto the 

cut line to begin the cut.  

Note:

 If the blade becomes jammed in the workpiece, 

turn off the tool and lift the blade away from the cut. 

5.  To increase the Reciprocating Saw’s speed, 

apply more pressure to the Trigger.  To decrease 

speed, lessen pressure on the Trigger.

6.  When finished cutting, release the Trigger to stop the 

tool.  The Lock Button will automatically release.

7.  Press Battery Button and remove the Battery Pack. 

8.  Clean, then store the Saw indoors 

and out of children’s reach. 

Flush Cutting

1.  To make close cuts to floors and walls, insert 

the blade into the Blade Holder with the teeth 

facing UP (opposite normal working position.)

2.  For flush pipe cutting, insert more flexible blades with 

the blade teeth facing DOWN (normal working position).  

Wood Cutting

Verify workpiece is firmly clamped to prevent movement. 

For easier control, start cut with a low speed 

and increase the speed as you cut.

Metal Cutting

1.  For ferrous metals, use a finer-tooth blade.  Use 

a coarse-tooth blade for non-ferrous metals.

2.  Make sure to clamp thin sheet metals to prevent 

vibration during cut.  Keeping the sheet metal 

clamped will also keep the sheet metal from tearing.

3.  Add a couple drops of lubricant to sheet metal being 

cutting.  This will help reduce heat during cut.

WARNING!

  Do not force the cutting blade when 

thin sheet metal or sheet steel.  These materials 

will take longer to cut.  Excessive blade force can 

damage the blade and lead to personal injury.

Pocket Cutting 

 

WARNING!  

Do not cut into areas where 

you cannot identify any possible hazards 

behind or inside the surface being cut.

1.    Mark the pocket or internal hole to be cut out.

2.  Insert cutting blade with teeth facing 

down in Saw and secure into place.  

3.   Angle the Saw so that the back edge of Blade 

Plate is resting on the work surface.

4.  Activate the Saw, using a slow speed at first.  

Increase speed once cut has started.

5.  With Blade Plate set firmly against work surface, swing 

the Saw upward in a slow but controlled motion.  The 

blade should cut into and then through the material.

6.  Verify blade is completely through the material 

before cutting the remainder of the pocket.

Maintenance and Servicing

  Procedures not specifically explained 

in this manual must be performed 

only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM 

ACCIDENTAL OPERATION: 

Unlock and release the Trigger and disconnect 

Battery Pack before performing any inspection, 

maintenance, or cleaning procedures.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: 

Do not use damaged equipment.  If abnormal 

noise or vibration occurs, have the problem 

corrected before further use.

Summary of Contents for 68240

Page 1: ...ual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Manual Revised 11a Read this material before ...

Page 2: ...tions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not opera...

Page 3: ...re easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Battery tool use and care a Recharge only with the charger specified by the manufacturer A charger that is suit...

Page 4: ...masks that are specially designed to filter out microscopic particles California Health Safety Code 25249 5 et seq 13 WARNING Handling the cord on this product s charger will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 14 The warnings precautions an...

Page 5: ... applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Note Extension cords must not be used with this item s charger Symbology Double Insulated Canadian Standards Association Under...

Page 6: ...dings therein before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release the Trigger and disconnect Battery Pack before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 1011 Blade Plate Lock Button Trigger Blade Battery ...

Page 7: ...age the battery cells 5 While charging the Battery Pack and Charger and Adapter may become warm to the touch This is normal and does not indicate a problem 6 Unplug the Charger and disconnect it from the Battery Pack when finished 7 Allow the Battery Pack to cool completely before using it 8 Press the Battery Button to release Battery Pack from the Charger or when removing it from the Saw 9 Store ...

Page 8: ...ert more flexible blades with the blade teeth facing DOWN normal working position Wood Cutting Verify workpiece is firmly clamped to prevent movement For easier control start cut with a low speed and increase the speed as you cut Metal Cutting 1 For ferrous metals use a finer tooth blade Use a coarse tooth blade for non ferrous metals 2 Make sure to clamp thin sheet metals to prevent vibration dur...

Page 9: ... 3 Tool speed too slow 1 Replace saw blade 2 Use metal saw blades for cutting metal and wood saw blades for cutting wood 3 Increase tool speed by squeezing Trigger harder Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Accessory misaligned 3 Accessory dull or damaged 4 Blocked moto...

Page 10: ...TOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAI...

Page 11: ...Page 11 For technical questions please call 1 800 444 3353 SKU 68240 Parts List and Assembly Diagram Assembly Diagram ...

Page 12: ...ncidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint ...

Reviews: