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February 2007 

 

Part No. 891817 Rev A 

1. INTRODUCTION 

1.1. Equipment 

Covered 

This manual describes the installation and operation of the Wayne 700 Series Small Fleet 
Pump & Meter. 
 
Any questions concerning the installation and operation of the pump that are not covered in 
this manual should be referred to your authorized Wayne service personnel or Wayne 
Technical Support (1-800-926-3737). 

1.2. Technical 

Information 

Models 

720: Pump and meter/register combination 
730: Pump only 
700R: Meter/register only 

Application: 

For dispensing low viscosity petroleum fuels - diesel, 
including biodiesel blends up to 20%; kerosene; and 
gasoline with up to 15% ethanol - from aboveground storage 
tanks. Not for refueling aircraft. 

Performance: 

Up to 20 GPM (75 LPM) – 60 Hz motor. Up to 62 LPM – 
50 Hz motor. Minimum dry vacuum – 15” of mercury. 

Note: Actual flow rates received will depend upon the installation conditions 
and the pump accessories such as the meter, hose size and length, nozzle 
type, etc. 

Register: 

Model 700R meter/register. Included with model 720. 
4-wheel register with manual reset knob. Displays up to 
999.9 gallons. 7-digit (with tenths) non-resettable 
accumulative totalizer. Optional liter measure. 

Meter: 

Model 700R meter/register. Included with model 720. 
Phenolic nutating disc measuring chamber in aluminum 
housing. Ac/- .5% at full flow. Adjustable 
calibration. Die-cast aluminum housing. 

Pumping Unit: 

Self-priming, direct-drive rotary vane pumping unit. Cast 
iron housing. Sintered iron rotor with eight carbon graphite 
vanes. 

Motor & Electrical: 

1/3 HP, 1725 RPM, intermittent duty motor with thermal 
overload protection. 115VAC, 60 Hz.  

Junction Box: 

Meets UL 87 requirements. Weatherproof o-ring seal. AC 
auxiliary line for optional solenoid valve control. External 
motor switch in separate internal compartment. Die-cast 
aluminum construction. 

Strainer Assembly: 

Combination strainer and spring-loaded check valve with 
pressure relief assembly. Cast iron housing. 

Anti-Siphon Valve: 

Integral vacuum breaker in meter discharge. Duckbill 
design. Copper tubing returns any drips back to tank through 
fitting in the strainer base. 

Summary of Contents for 700 Series

Page 1: ...Dresser Wayne 700 Series Small Fleet Pumps ...

Page 2: ...inning maintenance Make sure that you know how to turn OFF power to the pump in an emergency Have all leaks or defects repaired immediately USE ONLY GENUINE PARTS For product liability to be valid no changes may be made to the equipment without the written consent of Dresser Wayne HOW TO CONTACT DRESSER WAYNE Trouble with the installation and operation of the pump should be referred to your author...

Page 3: ...s Cutoff Switch 6 2 3 3 Conduit 6 2 3 4 Wiring 7 2 3 5 Grounding 7 2 3 6 Wiring Diagram 8 2 4 Hose and Accessories Installation 9 3 START UP 11 3 1 Initial Checkout 11 3 2 Start up 11 3 2 1 Operation Test 11 3 2 2 Voltage Test 11 3 2 3 Leak Test 11 3 2 4 Meter Check Calibration For Units Equipped with a Meter Register 12 3 2 5 Complete Installation 12 4 OPERATION 13 4 1 Safety Items You Should Kno...

Page 4: ...ii Part No 891817 Rev A February 2007 ...

Page 5: ...ngth nozzle type etc Register Model 700R meter register Included with model 720 4 wheel register with manual reset knob Displays up to 999 9 gallons 7 digit with tenths non resettable accumulative totalizer Optional liter measure Meter Model 700R meter register Included with model 720 Phenolic nutating disc measuring chamber in aluminum housing Accuracy 5 at full flow Adjustable calibration Die ca...

Page 6: ...mounting Suction Connection 1 2 5 cm NPT female suction tube inlet Discharge Connection 1 2 5 cm NPT female at pump With meter register choice of 2 1 NPT female outlets top or back Plug for unused position Finish Pump motor and strainer assembly painted blue Meter register has a black UV resistant lexan dial face graphic Hose Nozzle Suction Tube Not included Pressure Working pressure up to 50 psi ...

Page 7: ...irements do not specify applicable codes Wayne recommends using the codes listed above These codes are comprehensive and detailed often requiring interpretation to cover unusual situations and therefore the associated handbooks where applicable should also be consulted The handbooks are also available from the same sources Due to the variety of locations encountered further information on installa...

Page 8: ...ore such maintenance is begun Only persons knowledgeable in performing the required maintenance shall perform the work All electrical power to the dispensing device and pump serving the dispenser shall be shut off at the main electrical disconnect panel The emergency shut off valve at the pump if installed shall be closed All vehicle traffic and unauthorized persons shall be prevented from coming ...

Page 9: ...tank is equipped with the necessary safety devices according to the federal state and local codes including but not limited to a pressure vacuum vent emergency vent and vented fill cap The suction pipe should terminate at a minimum of 3 7 6 cm from the bottom of the tank The pump has an integral check valve to maintain prime In suction lines less than 15 feet 4 6 m no additional check valves are r...

Page 10: ...pump cannot exceed 50 psi 2 3 Electrical Wiring 2 3 1 General Wayne recommends employing a qualified electrician for all wiring A hazardous liquid is being handled so it is important to ensure that all wiring and conduit is in accordance with all federal state and local regulations including but not limited to the National Electrical Code NFPA 70 NFPA 30 NFPA 30A and NFPA 395 2 3 2 Circuit Breaker...

Page 11: ...AC Control Lead wire brown is provided in the motor junction box This line is hot when the pump is turned on and may be used to provide a switch detect to a fuel management system open a solenoid valve in the supply line for positive head pressure applications or power a signal light o Maximum load is one amp o Check the on voltage of the auxiliary lead and make sure it is compatible with any equi...

Page 12: ...30A and the Standard for Storage of Flammable and Combustible Liquids at Farms Isolated Sites NFPA 395 2 For wiring connections use wires rated at least 90ºC 600V Gas Oil Resistant 3 See the wire size chart for proper gauge of the wires 4 Aux AC The Auxiliary AC Control Lead brown is hot when the pump is turned on and can be used to provide a switch detect to a fuel management system open a soleno...

Page 13: ...Do not use the joint sealant compound on balanced vapor recovery accessories Reference the manufacturer s instructions For additional safety breakaway connectors on the hose are recommended for all installations Refer to your state and local codes for breakaway device requirements that apply to your installation Use only UL Listed hoses and nozzles Continuity must be present between the dispenser ...

Page 14: ...10 Part No 891817 Rev A February 2007 ...

Page 15: ...mpleted operation of the pump can be checked 1 Turn on the circuit breaker for the pump 2 Remove the nozzle from the nozzle holder and lift the on off lever at the bottom of the nozzle holder to turn on the pump 3 If the pump is equipped with a register turn the reset knob to zero the display 4 Insert the nozzle into a fill tank and press the nozzle lever to dispense fuel Visually verify fuel is b...

Page 16: ...ween verification tests may cause your results to vary Step 3 Compare the reading on the container s sight glass to the register value If you desire to get the measurement closer to zero on the test container follow step 4 Step 4 The meter is adjusted by turning the calibration screw on the left side of the register Turn the screw clockwise to correct a plus cubic inches reading on the test contai...

Page 17: ... spillage If spillage occurs clean up immediately Use of automatic safety nozzles prevents overfilling fuel tanks and avoids spilling fuel Avoid tipping the nozzle downward spilling excess fuel Sufficient lighting must be provided to allow safe use of the pump Stow hoses to prevent tripping Know the Hazardous Zone area around the pump Do not operate the pump in the presence of any source of igniti...

Page 18: ...ng Do not use an automatic pump handle latch open device 4 1 2 Health Note Be advised that petroleum fuel and fuel vapors can damage your health 4 2 Pump Operation To Dispense Fuel Remove the nozzle from the nozzle holder Lift the on off lever at the bottom of the nozzle holder to turn the pump on If the pump is equipped with the optional register turn the reset knob to zero the register Insert th...

Page 19: ...the pump surfaces with an automotive wax or polish is essential to maintain the original finish and inhibit corrosion NOTE Do not spray the pump with water Test the tank for water regularly Water in petroleum is not only a source of engine trouble but will also cause damage to the pump Check the nozzle holder switch operation If this does not operate easily too much force may be applied on the swi...

Page 20: ...stall the clean strainer Turn the electrical power ON and check for leaks 5 3 How to Get Service on Your Pump Trouble with the operation of the dispenser should be referred to your local Wayne authorized service personnel or call the Wayne Help Desk at 1 800 289 2963 Any modification repair or service to the dispenser not in accordance with the original design may invalidate compliance with the eq...

Page 21: ...ft turns freely by hand Motor runs but no flow Tank inventory is low o Make sure product level is above the bottom of the suction pipe Air leak in system and pump will not prime o Check for air leak at suction connection and check that all cover plates are flat and securely fastened Supply line is blocked o Remove pump and check suction line for damage or obstructions Outlet is blocked o Check the...

Page 22: ...e accessories are obstructed or too restrictive o Remove the suspected accessory and test the flow o When using an automatic nozzle a farm type automatic nozzle will provide the best flow Supply line is blocked o Remove pump and check suction line for damage or obstructions Rotor or vanes are worn o Remove rotor vanes cover plate Remove the rotor and vanes and check for excessive wear Replace part...

Page 23: ... is installed at the top of the tank and a pressure regulator valve is installed underneath the pump see Section 2 2 2 Vacuum breaker is defective only available on Model 720 o Disconnect vapor return line and with a plastic container available to catch any product determine if product is coming out the vent If so clean or replace the vacuum breaker o Note On other 700 Series models without the va...

Page 24: ...20 Part No 891817 Rev A February 2007 ...

Page 25: ...s without express written permission by Dresser Inc Translation of this material to another language without express written permission by Dresser Inc is prohibited The information in this publication is for informational use only and is subject to change without notice The contents should not be construed as a commitment by Dresser Inc who assumes no responsibility or liability for inaccuracies t...

Page 26: ...22 Part No xxxxxx Rev A February 2007 Wayne Division Dresser Inc 3814 Jarrett Way Austin TX 78728 512 388 8311 Part No 891817 Rev A 2007 Dresser Inc February 07 ...

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