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5.  HEALTH & SAFETY INFORMATION

12. TROUBLESHOOTING

WARNING

: For your own safety, turn the switch off and remove the plug from the power 

supply socket.

IMPORTANT:

 Please note all repairs/service should be carried out by a qualified person.

12.1 TROUBLESHOOTING

Saw will not start.

1. Saw not plugged in.
2. Fuse blown or circuit breaker 

tripped.

3. Cable damaged.

1. Plug in saw.
2. Replace fuse or reset circuit 

breaker.

3. Have cable replaced.

Trouble

Probable Cause

Remedy

Does not make 
accurate 45° and 
90° rip cuts.

1. Tilt angle pointer not set 

accurately.

1. Check blade with square and 

adjust pointer to zero.

Material pinches 
blade when 
ripping.

1. Rip fence not aligned with blade.
2. Warped wood, edge against fence 

not straight.

1. Check and adjust rip fence.
2. Select another piece of wood.

Material binds on 
riving knife.

1. Riving knife not aligned correctly 

with blade.

1. Check and align riving knife with 

blade.

Saw makes 
unsatisfactory cuts

1. Blunt blade.
2. Blade mounted backwards.
3. Gum or pitch on blade.
4. Incorrect blade for work piece.
5. Gum or pitch on table causing 

erratic feed.

1. Re sharpen or replace blade.
2. Turn blade around.
3. Remove blade and clean with 

white spirit and coarse steel wool.

4. Change to correct type of blade.
5. Clean the table.

Material kicked 
back from blade

1. Rip fence out of alignment.
2. Riving knife not aligned with blade.
3. Feeding work piece without rip 

fence.

4. Riving knife not in place.
5. Dull blade.
6. Letting go of material before it is 

past saw blade.

7. Blade angle locking knob not tight.

1. Align rip fence with blade.
2. Align riving knife with the blade.
3. Install and use the rip fence.
4. Install and use riving knife (with 

guard).

5. Replace the blade.
6. Push material all the way past saw 

blade before releasing the work.

7. Tighten knob.

Blade does not 
raise or tilt freely.

1. Sawdust and dirt in raising and 

tilting mechanism.

1. Vacuum out loose dust and dirt.

Blade does not
run up to speed.

1. Extension cable too light or too 

long.

2. Low mains voltage.

1. Replace with adequate size 

extension cable.

2. Check supply voltage.

Machine vibrates 
excessively.

1. Saw not mounted securely to 

stand or work bench.

2. Stand or bench on uneven floor.
3. Damaged saw blade.

1. Tighten all fixings.
2. Reposition on flat level surface. 

Fasten to floor if necessary.

3. Replace blade.

Does not make 
accurate 45° and 
90° cross cuts.

1. Mitre gauge out of adjustment.

1. Adjust mitre gauge.

9.

   Never hold onto or touch the 'free end' of the workpiece or a 'free piece' that is cut off, while 

power is 

'ON'

 and/or the saw blade is rotating.

10.

 If you stall or jam the saw blade in the workpiece, turn power 

'OFF',

 remove the workpiece 

from the saw blade and check to see if the saw blade is parallel to the table slots or grooves 
and if the riving knife is in alignment with the saw blade. If ripping at the time, check to see if 
the rip fence is parallel with the saw blade. Adjust as indicated in this manual.

WARNING:

 Do not allow familiarity (gained from frequent use of your saw) to become 

commonplace. Always remember that a careless fraction of a second is sufficient to inflict 
severe injury.

11. MAKE SURE YOUR FINGERS DO NOT CONTACT THE TERMINALS OF THE POWER PLUG 

when 

installing or removing from the mains power supply.

12. KICKBACKS - THEIR CAUSE.

Kickbacks can cause serious injury. A kickback occurs when a part of the workpiece binds 
between the saw blade and the rip fence or another object rises from the table and is thrown 
towards the operator. Kickbacks can be avoided by attention to the following conditions:

13. KICKBACK - HOW TO AVOID THEM AND PROTECT YOURSELF FROM POSSIBLE INJURY.

 

a)    Be certain that the saw blade is parallel to the rip fence.

 

b)    Do not rip by applying the feed force to the section of the workpiece that will  

 

 

become the cut-off (free) piece. Feed force when ripping should always be applied    

 

between the saw blade and the fence....use a push-stick for short work or less than 6" wide.

 

c)   

Keep saw blade guard and riving knife in place and operating properly. The riving  

 

knife must be in alignment with the saw blade.

14.

 Do not leave a long board (or other workpiece) unsupported so the spring of the board causes 

it to shift on the table. Provide proper support for the workpiece, based on its size and the 
type of operation to be performed. Hold the work firmly against the fence and down against 
the table surface.

15.

 Never use a length stop on the free end of the workpiece when cross cutting. Never hold onto 

or touch the free end of the workpiece when cross cutting, or a free piece that is cut off when 
ripping while power is 'ON' and/or the saw blade is rotating. In short, the cut-off piece in any 
'through-sawing' (cutting completely through the workpiece) operation must never be 
confined – it must be allowed to move laterally.

16. IF YOUR SAW MAKES AN UNFAMILIAR NOISE OR IF IT VIBRATES EXCESSIVELY, CEASE 

OPERATING IMMEDIATELY UNTIL THE SOURCE HAS BEEN LOCATED AND THE PROBLEM 
CORRECTED.

17. EXTENSION LEADS

The use of any extension lead will cause some loss of power. Use only extension leads which 
have a 3-pin plug and 3-pin sockets which accept the tools plug.

18. SAFETY PRECAUTIONS

 

–  Do not use saw blades which are damaged or deformed;

 

–  Replace table insert when worn;

 

–  Use only saw blades recommended by the manufacturer, which conform to EN 847-1.

 – 

WARNING:

 Ensure that the dimensions of the replacement blade are equal to the one  

 

you are replacing, i.e. bore size, diameter and thickness.

 

–  Take care that the selection of the saw blade is suitable for the material to be cut;

 

–  Wear suitable personal protective equipment when necessary, which should include:

 

 

  hearing protection to reduce the risk of induced hearing loss,

 

 

  respiratory protection to reduce the risk of inhalation of harmful dust,

 

 

  gloves when handling saw blades and rough material. Saw blades shall be    

 

 

carried in a holder whenever practicable.

    •

  eye protection to reduce risk of particles entering eyes.

Summary of Contents for CTS315A

Page 1: ... and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product Whilst every effort has been made to ensure the accuracy of information contained in this manual the Draper Tools policy of continuous improvement determines the right to make modifications without prior warning CONTACTS DRAPER TOOLS LIMITED Hursley Road Chandler s Ford Eastleigh Hampshire SO5...

Page 2: ...1 3 UNDERSTANDING THIS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal educational use only Commercial copying redistribution hiring or lendin...

Page 3: ...F SWITCH 14 8 4 ATTACH THE LEG STRUTS 14 8 5 ATTACH RUBBER FEET 15 8 6 ATTACH WHEEL SET 15 8 7 DUST EXTRACTION 15 8 8 ATTACH EXTENSION TABLE 15 8 9 ATTACH EXTRACTION HOSE 16 8 10 EXTRACTION HOSE SUPPORT 16 8 11 ATTACH HANDLES 16 8 12 ATTACH GUIDE RAILS 17 8 13 ATTACH THE MITRE GAUGE 17 8 14 ATTACH THE MITRE FENCE 17 8 15 ATTACH BLADE 18 8 16 ATTACH THE RIVING KNIFE 18 8 17 ATTACH BLADE GUARD 19 9 ...

Page 4: ...f purchase except where tools are hired out when the guarantee period is 90 days from the date of purchase This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within...

Page 5: ...CUT A cutting operation made across the grain of the wood FEATHERBOARD A device which can help guide work pieces during rip type operation HEEL Misalignment of the blade KERF The material which is removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut KICKBACK An uncontrolled grabbing and throwing of the work piece back toward the front of the saw d...

Page 6: ...ocation away locked up and from children Do not overload or misuse the tool All tools are designed for a purpose and are limited to what they are capable of doing Do not attempt to use a power tool or adapt it in any way for an application it is not designed for Select a tool appropriate for the size of the job Overloading a tool will result in tool failure and user injury This covers the use of a...

Page 7: ...r operate a power tool if you are under the influence of drugs prescription or otherwise including alcohol or if you are feeling tired Being disorientated will result in an accident Have this tool repaired by a qualified person This tool is designed to confirm to the relevant international and local standards and as such should be maintained and repaired by someone qualified using only original pa...

Page 8: ...llel with the saw blade Adjust as indicated in this manual WARNING Do not allow familiarity gained from frequent use of your saw to become commonplace Always remember that a careless fraction of a second is sufficient to inflict severe injury 11 MAKE SURE YOUR FINGERS DO NOT CONTACT THE TERMINALS OF THE POWER PLUG when installing or removing from the mains power supply 12 KICKBACKS THEIR CAUSE Kic...

Page 9: ...t When transporting the machine use only transportation devices and do not use guards for handling or transportation During transportation the saw blade should be lowered below the table height 5 3 CONNECTION TO THE POWER SUPPLY Make sure the power supply information on the machine s rating plate are compatible with the power supply you intend to connect it to If a replacement plug is to be fitted...

Page 10: ... is the same as cross cutting except that the blade angle is set to an angle greater than 0 WORK PIECE SUPPORT Longer pieces need extra supports for example a roller stand Draper stock No 13886 or 19192 The supports should be placed to the side for wider material or to the rear for longer material so the work piece does not sag or kick up The support should allow the work piece to lay flat on the ...

Page 11: ...d in any way Keep both hands away from the blade and away from the path of the blade Turn the saw on and allow the blade to reach full speed Keeping the work piece against the table and fence slowly feed the work piece towards the saw blade Stand with your body to one side of the work piece and at the front of the table when feeding the wood This will reduce the risk of injury should a piece of wo...

Page 12: ...ncy closing the cover firmly will cause the stop button to be triggered stopping the machine To re open the cover slide red stop button up lift cover and press green button In the event of a power failure the saw will have to be manually re started To switch the saw on lift up the cover and push the green button marked I To switch the saw off lift up the sprung cover and push the red button marked...

Page 13: ...mately 5mm above the work piece top Any greater exposure of the saw blade increases the risk of kick back 9 2 CHANGING THE BLADE ANGLE BEVEL ANGLE FIGS 24 25 Release the locking knob The saw blade can now be adjusted from 90º to 45º Once the correct angle is achieved lock in place with locking knob the blade height can then be adjusted to make cut safe FIG 22 FIG 23 There is a hex bolt on the angl...

Page 14: ...ater in the construction such as the side and front rails and the hose support using the same bolts that are used to attach the legs 8 4 ATTACH THE LEG STRUTS FIG 4 Attach the struts between legs with 3 bolts and nuts as insert to each leg using spanners supplied 8 3 ON OFF SWITCH FIG 3 The leg marked A has a hole pass the ON OFF switch through the hole and secure with 3 cross slot screws and wash...

Page 15: ...he shaft and twist on the saw bolt Spin the bolt up finger tight and check the blade is correctly seated tighten using same spanners as before Reconnect the machine to the mains supply Give the machine a quick burst check i e quick ON OFF to ensure everything is O K If everything is satisfactory continue to use the machine 8 PREPARING THE TABLE SAW 8 5 ATTACH RUBBER FEET FIG 5 Push the rubber feet...

Page 16: ...ill need to be removed and re used to secure the rails in position Then the guide adjustment knobs need to be fitted through both the square hole in the table and the rail as shown The square shoulders of the bolt fit into the square hole of the table 8 13 ATTACH THE MITRE GAUGE FIG 15 Slide the mitre gauge into the rails The knobs are tightened to adjust the gap that the mitre block slides along ...

Page 17: ...ill need to be removed and re used to secure the rails in position Then the guide adjustment knobs need to be fitted through both the square hole in the table and the rail as shown The square shoulders of the bolt fit into the square hole of the table 8 13 ATTACH THE MITRE GAUGE FIG 15 Slide the mitre gauge into the rails The knobs are tightened to adjust the gap that the mitre block slides along ...

Page 18: ...he shaft and twist on the saw bolt Spin the bolt up finger tight and check the blade is correctly seated tighten using same spanners as before Reconnect the machine to the mains supply Give the machine a quick burst check i e quick ON OFF to ensure everything is O K If everything is satisfactory continue to use the machine 8 PREPARING THE TABLE SAW 8 5 ATTACH RUBBER FEET FIG 5 Push the rubber feet...

Page 19: ...ater in the construction such as the side and front rails and the hose support using the same bolts that are used to attach the legs 8 4 ATTACH THE LEG STRUTS FIG 4 Attach the struts between legs with 3 bolts and nuts as insert to each leg using spanners supplied 8 3 ON OFF SWITCH FIG 3 The leg marked A has a hole pass the ON OFF switch through the hole and secure with 3 cross slot screws and wash...

Page 20: ...mately 5mm above the work piece top Any greater exposure of the saw blade increases the risk of kick back 9 2 CHANGING THE BLADE ANGLE BEVEL ANGLE FIGS 24 25 Release the locking knob The saw blade can now be adjusted from 90º to 45º Once the correct angle is achieved lock in place with locking knob the blade height can then be adjusted to make cut safe FIG 22 FIG 23 There is a hex bolt on the angl...

Page 21: ...ncy closing the cover firmly will cause the stop button to be triggered stopping the machine To re open the cover slide red stop button up lift cover and press green button In the event of a power failure the saw will have to be manually re started To switch the saw on lift up the cover and push the green button marked I To switch the saw off lift up the sprung cover and push the red button marked...

Page 22: ...d in any way Keep both hands away from the blade and away from the path of the blade Turn the saw on and allow the blade to reach full speed Keeping the work piece against the table and fence slowly feed the work piece towards the saw blade Stand with your body to one side of the work piece and at the front of the table when feeding the wood This will reduce the risk of injury should a piece of wo...

Page 23: ... is the same as cross cutting except that the blade angle is set to an angle greater than 0 WORK PIECE SUPPORT Longer pieces need extra supports for example a roller stand Draper stock No 13886 or 19192 The supports should be placed to the side for wider material or to the rear for longer material so the work piece does not sag or kick up The support should allow the work piece to lay flat on the ...

Page 24: ...t When transporting the machine use only transportation devices and do not use guards for handling or transportation During transportation the saw blade should be lowered below the table height 5 3 CONNECTION TO THE POWER SUPPLY Make sure the power supply information on the machine s rating plate are compatible with the power supply you intend to connect it to If a replacement plug is to be fitted...

Page 25: ...llel with the saw blade Adjust as indicated in this manual WARNING Do not allow familiarity gained from frequent use of your saw to become commonplace Always remember that a careless fraction of a second is sufficient to inflict severe injury 11 MAKE SURE YOUR FINGERS DO NOT CONTACT THE TERMINALS OF THE POWER PLUG when installing or removing from the mains power supply 12 KICKBACKS THEIR CAUSE Kic...

Page 26: ...r operate a power tool if you are under the influence of drugs prescription or otherwise including alcohol or if you are feeling tired Being disorientated will result in an accident Have this tool repaired by a qualified person This tool is designed to confirm to the relevant international and local standards and as such should be maintained and repaired by someone qualified using only original pa...

Page 27: ...ocation away locked up and from children Do not overload or misuse the tool All tools are designed for a purpose and are limited to what they are capable of doing Do not attempt to use a power tool or adapt it in any way for an application it is not designed for Select a tool appropriate for the size of the job Overloading a tool will result in tool failure and user injury This covers the use of a...

Page 28: ...CUT A cutting operation made across the grain of the wood FEATHERBOARD A device which can help guide work pieces during rip type operation HEEL Misalignment of the blade KERF The material which is removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut KICKBACK An uncontrolled grabbing and throwing of the work piece back toward the front of the saw d...

Page 29: ...f purchase except where tools are hired out when the guarantee period is 90 days from the date of purchase This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within...

Page 30: ...F SWITCH 14 8 4 ATTACH THE LEG STRUTS 14 8 5 ATTACH RUBBER FEET 15 8 6 ATTACH WHEEL SET 15 8 7 DUST EXTRACTION 15 8 8 ATTACH EXTENSION TABLE 15 8 9 ATTACH EXTRACTION HOSE 16 8 10 EXTRACTION HOSE SUPPORT 16 8 11 ATTACH HANDLES 16 8 12 ATTACH GUIDE RAILS 17 8 13 ATTACH THE MITRE GAUGE 17 8 14 ATTACH THE MITRE FENCE 17 8 15 ATTACH BLADE 18 8 16 ATTACH THE RIVING KNIFE 18 8 17 ATTACH BLADE GUARD 19 9 ...

Page 31: ...1 3 UNDERSTANDING THIS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal educational use only Commercial copying redistribution hiring or lendin...

Page 32: ... and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product Whilst every effort has been made to ensure the accuracy of information contained in this manual the Draper Tools policy of continuous improvement determines the right to make modifications without prior warning CONTACTS DRAPER TOOLS LIMITED Hursley Road Chandler s Ford Eastleigh Hampshire SO5...

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